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Upgrading Your Car Radio Just Got More Complicated

Radio Upgrade

Decades ago, it took about $40 in parts, on top of the cost of a new car radio, to give yourself improved sound quality and more features. A simple wire harness adapter would let a single-DIN radio connect right to the factory radio harness behind your dash. Add an antenna adapter and you were likely on your way.

Fast-forward to the 2020s and modern infotainment systems often include climate controls, backup camera displays and vehicle information like tire pressure. Let’s take a detailed look at how things have changed when it comes to upgrading the radio in cars and trucks.

The Platform: Jeep Grand Cherokee

We’ve chosen the Jeep Grand Cherokee as the platform for our example. Why? Because we know what’s required to upgrade both classic and late-model versions of this vehicle.

We’ll start by talking about a 1998 model year Grand Cherokee, also known as the ZJ Chassis code models. These sport utility vehicles came with one of Chrysler’s infamous DIN-and-a-half radios. If you bought a premium model, you might have had a CD player and a cassette player along with three bands of equalization.

If you wanted to upgrade the vehicle with a new single-DIN CD receiver or one of the rare-at-the-time flip-out multimedia receivers, all your installer would need was a mounting adapter plate and a wire harness adapter.

Radio Upgrade
A simple plastic adapter plate like this PAC CRB630 would allow your installer to replace the Chrysler radio with a single-DIN radio of your choice.
Radio Upgrade
The wire harness adapter like this BHA1817 allowed your installer to plug the power and speaker connections right into the Grand Cherokee’s factory wiring.

2010 Grand Cherokee Radio Upgrades

Let’s jump over the second-generation Grand Cherokee and look at the popular WK platform covering 2005 through 2010. Chrysler was still rocking versions of their DIN-and-a-half radios in most models. Some models had a touchscreen navigation radio after 2008 that could be swapped out for almost any aftermarket double-DIN multimedia receiver. By the way, the REC version of the navigation radio used a DVD to store map data. Can you imagine how long that would take to plot a route somewhere? Premium models included a Boston Acoustics-branded system that didn’t sound too bad for the time.

If you wanted to upgrade this radio to a double-DIN, you had to have the oversized dash trim piece, a mounting adapter plate, a digital radio replacement interface to communicate with the data network in the vehicle and an antenna adapter. You would probably also want a steering wheel control interface to use the volume and track selection buttons on the back of the steering wheel with your new radio.

Radio Upgrade
The famous C2R-CHY4 interface provided retained accessory, illumination, vehicle speed, parking brake and reverse trigger wire connections.
Radio Upgrade
The PAC Control Pro SWI-CP5 interface converts commands from the buttons on the steering wheel to messages that an aftermarket radio can understand.

You will likely need to spend over $300 on parts and accessories on top of the cost of a new multimedia receiver to upgrade the radio in one of these Grand Cherokees. With that said, if your Jeep didn’t come with navigation or you wanted to play digital audio files from an iPod or USB stick, the investment was worth every penny!

2015 Grand Cherokee Radio Upgrades

OK, let’s look at something modern and just about current. The WK platform Jeep Grand Cherokee was built between 2015 and 2021. Like most other car companies, Chrysler finally gave up on the stand-alone radio and went to a large display and hide-away module. If you have a 2015 or 2016 Grand Cherokee, you likely don’t have Apple CarPlay, and you’ll want to upgrade it. The problem is that the climate controls are integrated into the big touchscreen in the center of the dash. Fear not; the aftermarket audio industry is here to help! PAC has a dedicated dash kit, wiring, interface and climate control upgrade solution called the RPK4-CH4103. This kit allows you to install any double-DIN radio to get the entertainment and productivity features you want. It even works with the factory backup camera.

Radio Upgrade
PAC integrated a small display into the RPK4-CH4103 kit to let you make adjustments to the climate controls and various other systems in the Grand Cherokee.
Radio Upgrade
Your installer will have almost everything needed to complete a radio upgrade in your Grand Cherokee.

If you read the caption on the above image carefully, you’ll notice that we said “almost everything.” Yeah, it’s not over yet. If you’re connecting a new radio to the factory-installed amp and speakers, you should be good to go. Suppose you’re upgrading the system with new speakers or a subwoofer. In that case, your installer might need to deal with the Active Noise Cancellation (ANC) system built into the factory amplifier. Thankfully, PAC has a cable to disable that called the ANC-CH01.

Plan on at least $500 in parts to get a new multimedia radio into a 2015 through 2021 Grand Cherokee.

Premium Aftermarket Radio Integration

Before you get the idea that it’s just the Grand Cherokee that gets this fancy, let me assure you that there are dozens of similar solutions for other makes and models of cars and trucks. The 2015 through 2019 Ford F-150 and Super Duty trucks, 2003 through 2007 Honda Accords, 2010 through 2012 Cadillac SRX, 2016 through 2021 Honda Civics, 2011 through 2014 Dodge Chargers, 2011 through 2019 Ford Fiestas and 2010 and newer Mustangs all require some sort of climate control solution when you want to upgrade the radio.

We didn’t even scratch the surface on vehicles that use MOST, A2B, AVB, SPDIF, TOSLINK or data-bus controlled amplifiers. Thankfully, a local specialty mobile enhancement retailer will have access to all the components needed to let you pick nearly any radio you want for these applications. Drop by a store today and see what new radios are available to upgrade your vehicle’s technology and entertainment options.
This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Filed Under: ARTICLES, Car Audio, RESOURCE LIBRARY

What Does it Mean When a Subwoofer Claims to Work in a Small Enclosure?

Small Enclosure Subwoofer

If there’s a single marketing statement that makes my eye twitch, it’s one that claims a specific subwoofer will “work” in a small enclosure. Contrary to many marketing claims, enclosure volume is directly proportional to low-frequency extension and sound quality. Let’s look at the math and how these tiny enclosures ruin the performance of your subwoofer.

The Backstory on Enclosure Volumes and Subwoofer Size

Many years ago, I flew to Edmonton, Alberta, for a distributor trade show. A friend graciously picked a few of us up in his pickup truck at the airport. As we drove toward the venue, I asked if he’d blown the subwoofer in the system. It didn’t produce any deep bass and sounded sloppy. He said that it was brand-new. I asked what subwoofer it was and what enclosure it was in. He told me it was a very popular name-brand sub (yes, I’m concealing the brand) and that it was in a 0.25-cubic-foot sealed enclosure. I thanked him again for picking us up.

The Relationship between Subwoofer Size and Enclosure Volume

For this article’s purposes, we will focus this discussion on acoustic suspension (sealed) enclosures. From 2-inch midrange drivers to 19-inch monster SPL subwoofers, the relationship between the cone area, suspension compliance (softness) and the volume of air in an enclosure is critical in determining how low the speaker will play. The correlation is so constant that many companies have tweeters that behave differently based on the air volume behind the diaphragm.

As a generalization, we can say that a larger enclosure will produce more low-frequency output. Since the goal of adding a subwoofer is to improve low-frequency extension, limiting this characteristic by putting a large subwoofer in a small enclosure is counterproductive.

Considering how it will sound is an even more important factor in designing a high-performance subwoofer system. We can analyze the calculated Qtc value of a subwoofer system (driver and enclosure) to see how well the cone motion is damped. Many car audio enthusiasts fail to consider this part of an enclosure simulation. This oversight results in subwoofer systems that sound terrible and perform poorly – like the one in my friend’s pickup truck.

We get the following qualifications if we look at the description of different speaker Qtc values from Vance Dickason’s Loudspeaker Design Cookbook.

Small Enclosure Subwoofer

Do you want the subwoofer to stop immediately after the drive signal is removed (Qtc = 0.5), or would you like a bit more upper bass output at the expense of slightly degraded transient performance ( Qtc = 0.707)? Perhaps you want a great deal of output at higher frequencies while sacrificing low-frequency output and cone control (Qtc > 1.0)? While there are simple algebraic formulae to calculate these values based on a chosen subwoofer’s Thiele/Small parameters and the volume of the enclosure, we’ll use our tried and tested BassBox Pro software to generate the volume, F3 or Qtc for our sample subwoofer.

Let’s Model Some Subwoofer Enclosures

We’ll start with a typical high-performance 10-inch subwoofer. This driver has a free-air resonant frequency (Fs) of 29 hertz, an equivalent suspension compliance (Vas) of 35.4 liters and a Qts value of 0.501.

While I like extremely well-damped bass, most car audio enthusiasts want a bit of boom and warmth, so let’s start with a target Qtc of 0.707 for our subwoofer system.

Small Enclosure Subwoofer
The predicted frequency response of our 10-inch subwoofer in an enclosure with a target Qtc of 0.707.

For the above enclosure simulation, the software tells us the subwoofer needs to have a net air volume of 0.833 cubic feet. The resulting F3 frequency will be 45.95 Hz. This is typical of a reasonably sized sealed enclosure for a 10-inch car audio subwoofer.

The manufacturer recommends an enclosure with a net internal volume of 0.53 cubic foot. Let’s see what modeling the driver in this enclosure tells us.

Small Enclosure Subwoofer
The predicted frequency response of our 10-inch subwoofer in an enclosure with a target Qtc of 0.806 in yellow.

The 0.53-cubic-foot enclosure results in a system Qtc of 0.806 and an F3 frequency of 48.86. To put the latter value into perspective, the system output at 30 Hz has been reduced by 1.7 dB. Quite simply, the smaller enclosure isn’t as efficient at low frequencies. This is still a very reasonable enclosure design and will provide good output and reasonable physical power handling for the driver.

Let’s switch to looking at specific enclosure volumes. What happens if we cram this sub into a 0.4-cubic-foot enclosure, as is common with many pickup truck under-seat solutions?

Small Enclosure Subwoofer
The predicted response (green) of our 10-inch subwoofer in a 0.4-cubic-foot enclosure.

We now have a system Qtc value of 0.881 and an F3 frequency of 51.64 hertz. Bass output at 30 hertz is now down 3.2 dB from our original 0.833-cubic-foot enclosure. In real-world terms, we need twice as much for the sub to play as loudly as the same driver in a larger enclosure. More power means that your amplifier has to draw more current from the vehicle’s electrical system.

If you’re pondering the benefit of multiple subwoofers in a small enclosure vs. a single driver in an ideal enclosure, you’re starting to get the picture.

Let’s finish this by looking at what happens when our 10-inch sub is crammed into a 0.25-cubic-foot enclosure.

Small Enclosure Subwoofer
The predicted response (teal) of our 10-inch subwoofer in a 0.25-cubic-foot enclosure.

It isn’t hard to see that the sub doesn’t produce anywhere as much bass as it would from a properly sized enclosure. Specifically, the system Qtc is now at a very undesirable 1.034, and the F3 frequency is at 53.38 hertz. Output at 30 hertz is down by a whopping 6.2 dB compared to the original design. Our original 0.833-cubic-foot design only requires 70.4 watts to reach the same output level as this enclosure. Which do you think the amplifier and electrical system will prefer delivering?

What Does “Works in a Small Enclosure” Mean?

As we decrease the size of the enclosure, the air inside acts as a tighter spring and limits how much the woofer cone can move for a given amount of power. From a sound quality perspective, this tighter spring rings and resonates increasingly as enclosure volume decreases. Look at the increase in output around 90 to 100 Hz. This is caused by the woofer cone continuing to move (ring or resonate) once the input signal has been removed. This unwanted motion wasn’t part of the original audio signal and would be considered distortion. The subwoofer system will sound sloppy and is often described as a “one-note wonder.” In short, it should be avoided.

Let me put this into perspective for you in a different way. The graph below shows the output of a 6.5-inch midrange/midbass speaker mounted in the door of a car or truck. With no high-pass filter applied, it produces more bass (with the same power) at 40 hertz than the 10-inch subwoofer crammed into the small 0.25-cubic-foot enclosure. While a 6.5-inch speaker can’t handle 300 watts of power at 40 hertz, there are typically two in the vehicle. One hundred fifty watts is still a stretch, but I think you get the point. A subwoofer in a very small enclosure isn’t acting like a subwoofer – it’s more of a midbass speaker.

Small Enclosure Subwoofer
The predicted frequency response of a single 6.5-inch woofer mounted in an infinite baffled (door) location in violet.

It’s not much of a stretch to say that stuffing subwoofers into microscopic enclosures is counterproductive. From a perspective of not failing, yes, they work. Do they sound good? No. Do they produce extended low-frequency output? No. Are these enclosures efficient? No. As such, do they make sense? No.

If you’re shopping for a subwoofer system for your vehicle, drop by a local specialty mobile enhancement retailer and work with them to choose a subwoofer system that will be efficient and offer excellent low-frequency extension. They should be able to show you computer simulations of how different drivers perform in an enclosure that works with the space you have available. If you want to hear those 35-hertz bass lines in your favorite music, proper subwoofer enclosure size and construction matter.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Filed Under: ARTICLES, Car Audio, RESOURCE LIBRARY

Product Spotlight: Sony XAV-AX3700 Multimedia Receiver

Sony XAV-AX3700

Car audio source unit manufacturers are constantly developing new products to fill the gaps between entry-level and flagship models. Sony recently released a new 2-DIN digital multimedia receiver called the XAV-AX3700, which slides into the mix just below the XAV-AX4000. This new radio features a 6.95-inch touchscreen display, Apple CarPlay connectivity and iDatalink Maestro vehicle integration. Read on to learn about what else it offers.

Sony XAV-AX3700 Source Features

The XAV-AX3700 starts with extensive support for digital media files stored on a USB flash drive. The radio can decode MP3, WMA, WAV, AAC, FLAC, ALAC, DSF and DSDIFF audio files. It also has Bluetooth, which includes the A2DP and AVRCP profiles, which allow music to stream from a smartphone or digital media player. The radio supports LDAC for impressive wireless sound quality and SBC and AAC for maximum device compatibility.

Of course, the radio has a high-quality AM/FM receiver, which captures RDBS information so you can see album and song title information if the station provides it. The retailer installing the radio can upgrade it with a SiriusXM satellite radio receiver, allowing you to listen to genre-specific music or your choice of entertainment channels nonstop from coast to coast. Sony provides a rich SiriusXM interface, including the channel logo and the album art for the track being played if the station you’re tuned in to provides it.

Sony XAV-AX3700
The XAV-AX3700 can be upgraded with a dedicated SiriusXM satellite radio receiver for uninterrupted entertainment.

Apple CarPlay Smartphone Connectivity

The XAV-AX3700 includes support for wired Apple CarPlay. Plug your phone cable in, and you’ll have access to all the music on your phone or your favorite streaming services. You can choose whatever you want using intuitive voice commands. Of course, you can make phone calls, send text messages or get detailed turn-by-turn directions to any address or business in North America using your favorite app.

Sony XAV-AX3700
Wired Apple CarPlay connectivity makes it easy to communicate while driving.

Vehicle Interface Features

As mentioned, the XAV-AX3700 supports the iDatalink Maestro SR, RR and RR2 interfaces. These modules allow communication with the computers in your vehicle to provide access to climate controls, as well as factory-installed infotainment components like microphones, steering wheel controls and a rear-vision camera.

If your application does not have an RR or RR2 module, your installer can integrate steering wheel controls using other modules, like the Maestro SW. Talk to the Product Specialist you are working with for details about your vehicle’s specific make, model and trim level.

Sony XAV-AX3700
The Sony XAV-AX3700 supports the Maestro SR, RR and RR2 vehicle integration interfaces.

Intuitive Interface Simplifies Operation

Sony is the benchmark when it comes to human-machine interfaces. Not only does the XAV-AX3700 boot incredibly quickly, but the button layout on the screen and the menu functions are super-intuitive. The 6.95-inch touchscreen display is bordered by a row of six buttons along the bottom edge.

The main display menu includes five user-configurable options. You can set your favorite sources or commonly used functions, like the backup camera display, to be readily available. When an iPhone is connected, a dedicated icon for Apple CarPlay appears to the left of the clock.

You can also customize the wallpaper image behind the icons from several included options or upload your own image to personalize the radio. A new customizable clock layout feature gives you an option for either an analog or digital clock in the center of the screen, or a smaller digital clock in the top right corner.

Sony XAV-AX3700 Audio Features

This new Sony radio includes a full suite of audio integration features to maximize the sound system’s performance. A five-channel time alignment screen helps improve staging and imaging. A 14-band graphic equalizer can smooth out peaks and dips in the system frequency response. Built-in electronic crossovers with adjustable slopes maximize the performance of your speakers.

The radio includes a four-channel amplifier rated to produce 20 watts per channel, making driving the factory speakers easy. Thanks to dedicated front, rear and subwoofer preamp outputs, you can easily upgrade the radio with an external amplifier. An integrated subwoofer level control makes fine-tuning your system to suit your music or mood easy.

Sony XAV-AX3700
Time alignment, a 14-band equalizer and adjustable crossovers make it easy to fine-tune your audio system.

Single-DIN Chassis Simplifies Installation

A feature that car audio installers will love is the single-DIN chassis behind the 2-DIN display. This 2-inch tall chassis design leaves room for wiring, integration modules and wire harness adapters. Notably, the space is available beneath the radio, where these parts typically rest. The depth of that chassis is shallow as well, allowing use in vehicles with a tight fit behind the radio screen.

Upgrade Your Driving Experience with Sony

Whether you’re looking to add Apple CarPlay or high-quality audio streaming to an older vehicle, or you have to replace a factory-installed radio that’s kicked the bucket with one that requires the use of a Maestro module that retains some factory features or settings, the new Sony XAV-AX3700 is an excellent choice. Drop by a local Sony car audio retailer today and ask for a demonstration. You can find a retailer using their online locator tool. Also, follow Sony on Facebook and Instagram to keep up with the latest new car audio products.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Filed Under: ARTICLES, Car Audio, PRODUCTS, RESOURCE LIBRARY Tagged With: Car Audio, Sony

Car Audio Speakers Should Be Installed Properly

Speaker Install

I can’t even begin to count the number of times I’ve seen car audio speakers installed improperly in the doors, dash or rear deck of a car or truck. Many amateur car audio enthusiasts don’t understand that unlike home audio and Bluetooth speakers that come in an enclosure, the way that raw speakers are mounted in your vehicle plays a huge role in what they’ll sound like. Let’s do a few simple tests to quantify the importance of proper speaker installation.

Why Do Speakers Need an Enclosure?

When we talk about car audio speakers, 99% of the time we’re talking about a woofer or midrange driver that doesn’t have an enclosure. The days of the Pioneer Tune-Up and rear parcel shelf enclosures are long gone. If we look at one of these speakers, we will find that the basket to which the driver components are assembled is open on the back. The openings in the basket prevent air pressure changes behind the woofer cone as it moves forward or rearward. Many companies that employ Klippel testing to design their speakers will add vents under the spider mounting ledge for the same reason: to allow for more linear performance, especially at high excursion levels.

Because the back of the woofer cone is open, sound is created behind the speaker as the cone moves forward and rearward. The problem with the sound coming off the back of the cone, often called the “rear wave,” is that it’s opposite in polarity to the sound coming from the front. When the two sound sources mix, they cancel each other out.

If you were to put a 6.5-inch woofer on a table and feed it a 150-Hz test tone, you wouldn’t hear much. When a speaker is mounted in an enclosure, the rear wave sound is trapped in that enclosure and doesn’t cause this cancellation. This phenomenon is most critical at bass, midbass and lower midrange frequencies. Subwoofer enclosures are slightly different in that they also control cone motion at low frequencies – but that’s an entirely different discussion. If we were to mount a speaker in the middle of a wall in our home, there is no way for the sound coming from the back to mix with and cancel the sound from the front. If there is, the sound likely has to travel a long distance, and it will lose enough energy that it becomes effectively irrelevant. We call this an infinite baffle installation because the wall acts as a divider to prevent the two sounds from mixing.

Speaker Install
Installing these Focal speakers with zip ties, combined with leaving holes open above and below the driver, will result in poor performance. Thanks to Marty Adamschek for the photo.
Speaker Install
Two screens and openings around the speaker aren’t what we’d call an adequate installation. Thanks to Darren Fettik for the contribution.
Speaker Install
We applaud the welded frame design, but this still doesn’t work. Thanks to Murray Carty for the picture!

Car Door Speaker Installations

When a speaker is mounted in a car door, the metal or plastic on the inside door frame must act as this baffle. If the speaker isn’t sealed against the mounting surface, sound from the back can leak through and cancel with the sound from the front. If the mounting surface has holes in it, the same thing happens. Investing in a layer of sound deadening material on the inner skins of your vehicle’s doors is an excellent investment. Even holes for wiring and fasteners can allow cancellation. If you have a speaker with a dozen holes in the mounting lip to allow it to bolt into several different fastener locations, making sure those are sealed is also essential.

Speaker Install
Wood should never be used in a door to make mounting adapters or spacers. Thanks to Colin McAndrew for the pictures.

Testing Speaker Installations

I scrounged the lab for a reasonable quality speaker to do this test. I found an old 6.5-inch woofer from a Clarion SRD1700S speaker set I had in one of my vehicles. If you know your car audio speakers, you’ll likely recognize the company that built these drivers for Clarion.

For the first measurement, I set the speaker in my test enclosure and connected the test leads to the amplifier. As you can see from the image below, the speaker certainly wasn’t “installed” properly. Sadly, this mimics many installations I see pictures of all the time.

Speaker Install
A great example of a poorly executed speaker installation.

I set my Clio Pocket microphone at an arbitrary distance of 7 inches from the speaker. I chose this close proximity as I didn’t want the acoustics of my lab to affect the measurement. Yes, I bought lottery tickets, and I WILL build an anechoic chamber if I win big!

Speaker Install
Frequency response of our poorly installed Clarion Speaker.

As you can see, the response from 140 Hz to 900 Hz is relatively flat; then there’s a massive 13 dB spike around 1.6 kHz. If you listened to this speaker, you’d be disappointed.

Better but Still Terrible Speaker Installation

The next test had the speaker held in place with two screws, but neither was tightened to where the speaker was pulled up tight against the mounting surface. This simulates an installation where there are severe leaks around the speaker.

Speaker Install
Another nasty speaker installation. Not as bad as the first, but still unacceptable.

The violet trace in the frequency response chart below shows that there has been an increase in output of about 5 dB SPL at all frequencies below 700 Hz. There is still an 8 dB difference between 1 and 1.7 kHz, which is less than ideal but not as disastrous as the original measurement.

Speaker Install
Frequency response of our Clarion speaker with a slightly better installation.

Some quick math shows us that this 5 dB increase in output is equivalent to going from 10 watts of power to 31.6 watts to produce the same increase. Put another way, we could feed this second installation with 10 watts of power or the first with 31.6 watts to produce the same output in the mid-bass and lower midrange region. Since we know that all speakers produce more distortion at higher excursion levels, a free gain in efficiency of 5 dB SPL is a better choice.

OK, time to do this properly. I tightened the screws to pull the speaker tight to the baffle. In each measurement, I moved the microphone to ensure that I was getting a reading at the same distance from the cone and that any variances in the measurement could be attributed to the installation and not my testing configuration. You can see how much things improved in the frequency response graph below.

Speaker Install
While not fancy, at least the speaker is tight up against the test enclosure. I did add the two final mounting screws before testing.
Speaker Install
The green trace shows the frequency response of our properly installed Clarion speaker.

The speaker has picked up another 2 to 3 dB of output compared to the mediocre installation. If we fed this speaker 10 watts of power, the mediocre installation would need about 20 watts to produce the same result. The poor installation would need 63 watts. Very few 6.5-inch speakers would survive being fed more than 60 watts of power at bass frequencies for very long.

Proper Speaker Installation Ensures Reliable Performance

How your speakers are installed in your car or truck is critical to the performance and longevity of your audio system. An investment in having the shop you’re working with create high-quality mounting adapters (as needed) and install sound deadening for speaker installation is worthwhile. Proper installation can dramatically improve the performance and efficiency of your entire system.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Filed Under: ARTICLES, Car Audio, RESOURCE LIBRARY

What Kind of Amp Should I Use with My 500-Watt Car Audio Subwoofer?

Subwoofer Amp

You’d think it’d be easy to choose an amplifier of a specific power rating to work with a 500-watt subwoofer. In reality, we need to consider several factors, particularly performance and reliability. Let’s take a detailed look at the complexity of choosing the perfect amplifier for your car audio subwoofer system.

The Myth and Mystery of Car Audio Amplifier Power Ratings

Let’s start by talking about amplifier power ratings, since this is an area the BestCarAudio.com editorial team is moderately obsessive about. Measuring practical amplifier power production requires rules. The industry standard for power measurement is defined in the ANSI/CTA-2006-D Testing and Measurement Methods for In-Vehicle Audio Amplifiers standard. Without getting too into the details, this standard requires that the audio signal be reproduced with no more than 1% total harmonic distortion and noise into a specified load and that the amp be powered with 14.4 volts. More supply voltage, which usually results in more power being produced, would be cheating. Not specifying THD+N in the rating is also cheating.

Subwoofer Amp
Believable power specifications will include test voltage and distortion qualifications.

If you’re shopping for an amplifier for your subwoofer, you need to know how much power it will actually produce in your vehicle. You’ll know you’re in good hands if you see the CTA-2006 quoted in the specs. Some companies will specify identical or similar criteria but forego the standard. That’s odd but fine. Further, some companies under-rate their amplifiers’ power production capabilities. While this is often good regarding a value proposition, it might mean you have enough power to damage a subwoofer. Sadly, some companies flat-out lie about how much power their amplifiers can produce, and that’s a problem.

Subwoofer Power-Handling Ratings

If making sense of amplifier power ratings gave you a headache, try dedicating some time to figuring out subwoofer power ratings. The ANSI/CTA 2031 Testing and Measurement Methods for In-Vehicle Loudspeaker Systems and the ANSI CTA-426-B Loudspeaker, Optimum Amplifier Power standards describe a test where a speaker must play a test signal for a minimum of eight hours at a specific average power level without inducing any damage to the driver.

Variability and accuracy in providing real-world specifications are once again an issue. If you look at subwoofers from reputable brands, you’ll see that drivers with standard component features typically have similar power ratings. For example, as you move up through this company’s subwoofer series, their power ratings, which are specified as being CTA-2031-compliant, increase in proportion to voice coil diameter. The chart below gives you an outline of the relationship between voice coil size and power handling.

Subwoofer Amp

While venting under spider mounting ledges, vented pole pieces and vented formers can help, it’s unlikely you’ll find a subwoofer with a 2-inch diameter voice coil that can handle more than 500 watts of power for eight hours. Nevertheless, many companies make these claims.

So, how do you know what’s reasonable regarding power-handling ratings? The chart above is a good guideline, but some subwoofers might have small-diameter four-layer voice coils or designs with added length that also help dissipate heat. The mobile enhancement retailer you’re working with will have a good idea of how much abuse their subwoofers can take.

What Happens When a Sub Gets Too Much Power?

Because speakers and subwoofers are notoriously inefficient, most of the power sent to them is converted into heat. Usually around 99% is wasted in heating the coil, voice coil former, top plate, T-yoke and magnet. As we explained here, bigger subwoofers with heavier cone assemblies are often less efficient.

No matter what features are included in a subwoofer design, once the voice coil gets too hot, it will melt the varnish or adhesive that holds the assembly to the former. When this happens, the coil usually unravels and physically interferes with the top plate. The coil often rubs for a while rather than failing instantly. Nevertheless, the damage is permanent.

Subwoofer Amp
Although this is a speaker and not a subwoofer, it’s a perfect example of what too much power does. Thanks to Andy for the Image!

Another consideration in matching an amplifier to a subwoofer is physical power handling. It’s easy for someone unfamiliar with how to model a subwoofer in an enclosure to design a solution with physical power-handling issues. Subwoofers need enclosures to limit cone travel. When an enclosure design is incorrect, a subwoofer might bottom out, and the former will run into the back plate, or the spider might be stressed and damaged where it attaches to the cone.

Subwoofer Amp
It’s easy to design an enclosure that doesn’t provide adequate physical power handling yet looks excellent from a predicted performance perspective.

The Power vs. Frequency graph above shows that a subwoofer rated to handle 500 watts of power can only handle just over 400 watts around 42 hertz because of the design of this seemingly simple 1-cubic-foot vented enclosure.

Picking the Right Amplifier for Your Car Audio Subwoofer

This topic is more complicated than it appears on the surface. Let’s simplify things a bit so you can head to your local specialty mobile enhancement retailer with a plan. Don’t skimp on subwoofers if you want your audio system to play at high volume levels. Choose high-quality drivers with real power ratings. Then choose a high-quality amplifier with a similar power rating. So, if you have a 500-watt subwoofer, then an amplifier capable of producing 500 watts into the current load impedance for that driver is a good choice.

What happens if you have less power than the sub can handle? Not much. The sub won’t play as loudly. If you push the amp to clip, that will put more heat into the voice coil, but it won’t make your music any louder. Make sure the shop that installs your amp and subwoofer has the tools and training to set the sensitivity controls on the amplifier properly. What if you have too much power? Well, it’s easy to put too much heat into the sub. If you are listening to music, a 650-watt amp on a 500-watt sub isn’t a recipe for instant disaster. You have to use that extra power for something bad to happen. For example, if you’re playing test tones to measure maximum SPL readings, you might be in trouble.

Subwoofer Amp
SPL competitions are hard on voice coils. Thanks to Derek for the photo!

If you want the subwoofer system to sound great and last for decades, use a high-quality subwoofer amp and lots of drivers, then under-power the subs. If you have four 500-watt subs, choose a 1,000- to 1,200-watt amp. This will produce lots of bass but will never push the subwoofers near their limits. This reduced drive level not only allows the subwoofers to last longer, but they will sound better. Of course, don’t compromise on a proper enclosure design only to increase the number of subwoofers in the system.

One last thought: If you want your music to sound the best it can, focus on choosing an amplifier with excellent distortion ratings rather than focusing on power. Power ratings aren’t in any way related to sound quality. Some of the most powerful amps we’ve seen sound terrible. Choosing a high-quality amp that produces 500 watts of power will produce better bass than an inexpensive or poorly designed amp that produces 800 or 1,000 watts.

Your local specialty mobile enhancement retailer should be able to help you choose the correct number of subwoofers to deliver the kind of bass response you want and match them to an amplifier that will sound amazing.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Filed Under: ARTICLES, Car Audio, RESOURCE LIBRARY

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