As we continue our series on headlight bulb upgrades, it’s time to discuss electrical interference. Just as in the previous article on spectral content, this is an issue that very few retailers or manufacturers check for or discuss. While these considerations don’t affect the performance of your lighting system, they can significantly affect the performance of your vehicle’s audio system. They could also potentially affect tire pressure monitoring or keyless entry systems. Let’s dive in!

What Is Electrical Interference?

Let’s talk about what causes electrical interference. At the most fundamental level, any time current flows through a conductor, an electrical field is created around that conductor. We typically discuss direct current (DC) when talking about the battery and alternator in vehicle electrical systems. The fixed electrical field around conductors isn’t a huge issue for DC flow unless the alternator has a regulator problem and is adding alternating current (AC) ripples. Even then, it’s the AC that could pose a problem.

We can get into noise trouble with DC when it powers a device with a switching power supply. Large car audio amplifiers, HID light ballasts and LED light bars are devices with switching power supplies that can cause interference issues. Some LED bulbs also have switching power supplies.

Inside a switching power supply, the DC power from the vehicle’s electrical systems is pulsed on and off very quickly. These pulses enter a transformer that steps the voltage up or down. Amplifiers typically use step-up transformers to produce higher voltages to deliver more power to speakers. Items like LED lighting systems use step-down transformers or buck regulators to decrease voltage.

When the current from the battery pulses on and off, that can create a significant source of electrical interference. If you’ve ever adjusted the dimmer in a home and heard the light bulb ring, that’s the presence of unwanted harmonics caused by switching the AC supply on and off midway through the waveform.

You will find that high-quality amplifiers, in particular, have filtering networks on the power feed into the amp. These networks help smooth any noise that might come from the alternator. Still, they primarily prevent switching noise from inside the amplifier from being fed back onto the power wire to radiate through the vehicle.

What Problems Does Electrical Interference Cause?

In lighting systems, the most common problem in poorly designed lights is the effect on AM and FM radio reception. The noise produced typically occurs in the same range of frequencies as AM (780 to 1610 kHz) and FM (88 to 108 MHz). This unwanted interference can drown out weak radio station signals or add noise to some stations.

Other wireless communication systems like keyless entry and tire pressure monitoring can be affected by sources of electrical noise. Most keyless entry systems operate on 315 and 433 MHz frequencies. Tire pressure monitoring systems use these same frequencies.

If you think a recent lighting or accessory upgrade is affecting radio reception, there’s an easy way to test to see if your hypothesis is correct. Turn on the radio and tune to whatever station you think is affected. Then, turn off the device you think is causing the interference. If it’s a lighting product, turn off the lights. Pull the fuse out of the amp if you think there’s something else, like a subwoofer amplifier, that might be causing problems. This testing process gets tricky if all the sound from your audio system is produced by the amp you think is causing the problem. In that case, seek professional assistance.

Dealing with Electrically Noisy Lighting Upgrades

If you’re in a situation where you have a noisy lighting upgrade, return it and have the shop install a higher-quality product.

If you’re determined to have the shop fight with what you’ve purchased, two solutions typically work to reduce noise feeding back into the vehicle’s electrical system. The first and most straightforward solution is to add an inline filter. These filters include capacitors and inductors that help smooth out the noise from the switching power supply in the lights.

If the installer reads the instructions for most HID and LED upgrades, they’ll note that most reputable companies recommend installing new light wiring. Companies like Lumens HPL offer harnesses with the correct connectors or plugs to integrate directly with the factory wiring. These harnesses include relays, fuse holders and everything needed to power the new lights directly from the battery.

There are two benefits to using a dedicated power harness. First and foremost, power for whatever lights you’ve chosen comes directly from the battery and alternator. These power sources bypass any daytime running light or sensing circuitry, so you know the system will get all the voltage possible from the vehicle. Second, if the bulbs you’ve chosen are from a no-name brand that does cause electrical interference on the wiring, the battery acts like a giant filter. The wiring that might have noise on it remains up in the front of the vehicle. If your installer used the factory wiring, that noise might feed back to a body control module in the vehicle interior.

Measuring Electrical Interference

We have a device in the BestCarAudio.com lab called an RTL-SDR. In short, it’s a USB-stick radio receiver. We can tune into radio frequencies and decode AM or FM audio signals using dedicated software. We can also monitor ham or GRMS radio. This device is a receiver-only solution – we can’t broadcast.

We set the antenna up about a meter from an old HID ballast and took some measurements. We don’t have any low-quality light upgrades around the shop, but at least we could see “something” from our testing.

The image below is a spectrographic capture of 10 seconds of RF energy between 90.4 and 92.9 MHz. These frequencies would be down near the bottom of the FM radio band. Brighter colors in the spectrograph show more power. The red and yellow information on the left is the audio from 91.1 FM. The light blue in the middle is 91.7, and the yellow is 92.1. You can see the clearly defined bands on either side of the 92.1 MHz audio information. Those digital side-bands can carry information like HD Radio or RDS-TMC traffic information.

We moved the antenna to an area of the lab where radio reception is much worse to establish a baseline for our test. That image is below.

Next, we turned on that HID light and repeated the measurement.

Though it’s not terrible, several dozen bands of sweeping energy have now polluted the measurement. These signals wouldn’t likely be strong enough to prevent you from picking up a radio station. Still, it would reduce audio signal clarity when reception is affected by buildings or environmental conditions.

Buy Quality Products and Avoid Headaches

When the price of a product seems too good to be true, it often is. Sometimes, it’s not the specific performance of a light or amplifier; they might do what they claim. However, other factors like electrical interference or heat may cause problems. If you stick with brand-name solutions, you’re unlikely to run into problems. Drop by a local specialty mobile enhancement retailer to learn about the high-quality lighting upgrades available to help you see safely when the sun sets.

Lead-In Image: Credit to @zirconicusso for the radio image used in the Lead-In.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

We’ve watched hundreds of videos on YouTube and read dozens of articles on headlight upgrades, yet we’ve never seen anybody discuss how different bulb types light up different colored objects. We aren’t discussing the headlight bulbs’ brightness or the beam pattern. Halogen, HID and LED bulbs output different wavelengths of energy. We see objects when that energy reflects off them and bounces back to our eyes. It stands to reason that the perfect light source would illuminate all colors identically. However, that isn’t the case. Let’s dive in.

Light Source Spectral Analysis

Let’s start with an analogy. Most of our readers are familiar with the audible frequency range of human hearing, which is 20 Hz to 20 kHz. There are plenty of frequencies above 20 kHz that animals like dogs, cats, dolphins, bats and whales can detect. A porpoise can hear from 75 Hz to 150 kHz. That’s a half-octave higher than bats.

Our vision works in the same way. Our eyes can detect light within a specific range of frequencies, between 400 and 790 terahertz. Different frequencies represent different colors. As we age, our ability to detect differences in violet, blue and green objects diminishes.

The chart above shows the colors the human eye can perceive, including frequency ranges and wavelengths. When we discuss color, we use wavelength rather than frequency. Energy with a higher frequency than violet light is called ultraviolet. Energy with a lower frequency than red light is called infrared. Some animals can see energy in these extended frequency ranges to help them find food or mates.

How Sunlight Affects Color Distribution

We can measure the amount of each frequency a light produces using a color spectrometer. The information the spectrometer provides is like a real-time analyzer for audio signals. It tells you what frequencies (or wavelengths) are present and the amplitude of each of those frequencies.

The graph above shows that there isn’t much information below 125 Hz, which is logical since the sample came from a laptop speaker. Because this is a sample of music and not a test tone, there isn’t much else we can extract from the data other than the information extending to 20 kHz.

Now, let’s establish a standard for light spectral measurement. The graph below shows the spectral content of a measurement of the sun taken on a clear day.

We can see that the light distribution is relatively even across the visible spectrum. Environmental factors like moisture, oxygen, dust and pollution cause dips and low-wavelength attenuation.

How we perceive objects depends on the light source that illuminates those objects. All colors are easily visible when we are outside on a sunny day. When we move indoors and use different light sources, the energy balance shifts dramatically. Let’s look at three popular headlight types and analyze how they produce light.

Up first, let’s look at a halogen headlight bulb. This is a basic Phillips bulb with a single filament. It doesn’t have any blue coatings. We measured the light level at a distance of 2 meters from a projector-style headlight assembly.

It’s easy to see that most of the light energy produced by the halogen bulb is in the high wavelength/lower frequency range. This energy distribution makes sense, given the amount of heat the bulb produces. This halogen bulb produces very little green or violet light.

Now, let’s check out the light produced by a high-intensity discharge (HID) light bulb. This particular system is from a company called Lumens. I’ve used them in almost all my vehicles for decades.

The HID bulb produces light that contains peaks at several lower wavelengths. Those peaks would correlate to the different chemicals present in the ARC chamber. Using gas chromatography, scientists can analyze the light from burning gases to identify the elements that are present. The takeaway from the HID analysis is that very little orange or red light is produced.

Let’s look at an aftermarket light-emitting diode (LED) bulb. This is one of the Sportline bulbs from Lumens.

The LED bulb produces primarily blue light with a bit of light green, yellow and light orange. Very little violet, dark blue or red light is produced.

Let’s combine all three measurements to see how they compare in terms of the colors of light energy they produce.

The HID and halogen are similar if you measure the total light produced by these bulbs. The LED isn’t quite as bright in this application. However, we want to look at the frequencies produced by each light source. These correlate to the color of objects that will be illuminated well. If a bulb doesn’t produce a significant amount of red light, red objects won’t show up well.

How Light Sources Affect Object Perception

We set up some Hot Wheels cars on a white background to quantify how these light sources illuminate different colored objects. We took pictures of the vehicles with the three light sources without changing the camera settings. The camera is a Canon 70D with a 50mm F/1.8 lens. The settings for the images are 1/10 of a second exposure with an f/8 aperture and the camera set to ISO 100. Aside from cropping and resizing, we didn’t adjust the images in any way.

The room lights cast reasonably even light over the cars. The dark violet Batmobile to the left of the two-tone blue SUV is a little dark, as these are LED lights. The vehicles are not in the direct hot spot of the light source since we didn’t want too much reflection.

Let’s start with the halogen headlight first.

The violet Batmobile and blue SUV look almost black in this image. The red car on the right and the fluorescent yellow truck beside it are well-illuminated. Of course, the white car second from the left is also easy to see.

Next is the HID headlight.

The two-tone blue SUV appears much brighter in this image. The red on the far-right car and the yellow on the Lego car beside it are much more subdued than with the halogen light source.

Finally, let’s look at the LED bulb.

Unsurprisingly, the green car stands out more under the LED light. The red, yellow and violet cars remain relatively dark.

Now, let’s combine the three images. I boosted the exposure levels in Adobe Photoshop so the overall brightness is similar in each sample.

It’s easy to discern that the ability to see objects depends significantly on the spectral content of light sources and not just their measured lux or rated lumens. A halogen or HID bulb would be best if you wanted the highest-performance lighting system. The worst choice for even light distribution would be an LED bulb. This testing shows that many people underestimate the performance of those old-fashioned halogen bulbs.

Different Lights Illuminate Differently Colored Objects

I was in a vehicle with halogen headlights a few weeks ago while it was dark out. It was clear that those headlights did a much better job illuminating stop and yellow warning street signs than my car with factory-installed HID bulbs. I wouldn’t have described the headlights as bright, but they were surprisingly effective.

If you’re considering a headlight bulb upgrade, remember that the type of bulb you choose will significantly affect what you can see. How bright the bulb is might be less critical. Drop by a specialty mobile enhancement retailer today to find out about the light upgrades that are available for your vehicle.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

We are back with the third article in our series about headlight bulb upgrades. In the first article, we discussed the many different headlight bulb designs and how they’ve advanced over the last century. The second article in the series explained the terminology used when discussing light sources. How a light assembly projects light onto the road is more important than the choice of the headlight bulb. If it’s aimed in the wrong direction or with emphasis in the wrong area, you won’t be able to see where you are going. Worse, less-than-ideal light distribution may endanger oncoming drivers. In this third article, let’s review headlight beam patterns.

What Is a Headlight Beam Pattern?

Let’s define the term beam pattern. When you shine a light on a surface, it produces a shape. If the light is a point source like a candle, the light is distributed evenly from the source in the form of a sphere. Bringing the candle up close to a surface will result in a round shape that is brightest, where the light source is closest to the surface. The illumination level decreases as the distance between the surface and the light source increases. Out of a headlight assembly, a halogen or HID headlight bulb effectively acts like a point-source light source.

The results differ if we have a directional light source, like a flashlight. The beam pattern would be a circle on the wall with a sharp cutoff at the edges. The light emanates from the flashlight in the shape of a cone.

Automotive headlamp assemblies are similar to a flashlight. They use a reflector to point the light forward from the front of the vehicle. As forward lighting became brighter, the importance of not blinding oncoming drivers increased. By definition, glare is a harsh, uncomfortably bright light. In the context of our discussion about automotive lighting, glare refers to being subjected to unwanted bright light, typically from another vehicle. An oncoming vehicle’s improperly adjusted lighting system is an excellent example of unwanted glare.

Glare is hazardous as it causes the iris in your eyes to narrow and let in less light. After a vehicle passes you, it takes some time for your iris to open again, making it very difficult to see. Likewise, the bright oncoming light source will drown out darker objects in your peripheral vision. Many advanced driver training courses will suggest that a driver close one eye as a vehicle approaches at night, then open it when the vehicle passes. This process leaves you with one eye ready to see in the dark while the other readjusts. If you’ve seen the movie “Jack Reacher” with Tom Cruise and Robert Duvall, the scene just before the shootout at the mine begins is an example of this technique.

Modern Automotive Headlight Design

Look at the beam pattern when you drive your car up to a wall or garage door. You’ll quickly realize engineers designed the light to illuminate the road in front of your vehicle without blinding oncoming drivers. What you see will look very different from the flashlight image earlier in this article. Most projector-style headlights have a metal shield between the lens and the reflector that blocks some of the light output. This shield produces a sharp cutoff at the top of the light beam pattern.

It’s logical to think that you could use a simple light that’s aimed lower and avoid all the fancy beam-shaping reflectors and shields. The problem with this configuration is that it puts the brightest part of the light, a location called the hot spot, much closer to your vehicle. You don’t want or need much light in the 20 to 60 feet immediately in front of your car or truck. You want most of the light from your headlights focused beyond 300 feet. This configuration will help provide even lighting in front of the vehicle, especially where the cutoff stops illuminating the road.

Driving Beams and High Beams

So far, we’ve only discussed regular low-beam or driving-beam lighting. Switching on your high beams is quite different. The high beams on your vehicle are nearly identical to a flashlight. They project a cone of light that allows you to see much farther down the road. They typically don’t have a cutoff of any kind.

Modern vehicles typically have three different designs for high-beam lighting. Some use secondary light assemblies with dedicated bulbs. Others use a light bulb with two separate filaments. Finally, many projector-style lights have a cutoff that moves out of the way when the high beams are activated. The shield is driven by a small solenoid when the high beams are activated.

Analyzing Beam Patterns

We set up a projector assembly from a headlight and loaded three different bulbs into it. We took photos of each bulb to compare the beam patterns and light output. We started with a halogen bulb, switched to HID, and finally to two LED bulbs.

As a reminder, we’re analyzing beam patterns and not brightness. That said, in our analysis we must consider where the light energy is the brightest.

All images were taken with a Canon 70D camera using an EF-S 10-22mm F/3.5-4.5 USM lens set to its narrowest 22-mm setting. Exposure was 1/80 of a second with an f-stop of 8 and the camera ISO set to 100. No brightness adjustments were made in post-processing, only cropping.

Starting with the halogen bulb, we can see a very bright hot spot in the middle, just to the right of the cutoff. This brightness pattern works well in illuminating objects several hundred feet ahead of the vehicle. The light output to the sides of the hot spot is reasonable. This lateral lighting would help illuminate objects on the sides of the road or as you’re turning a corner. Light output decreases quickly at the bottom of the pattern. This foreground performance helps prevent a bright spot immediately in front of the vehicle.

Moving to the HID bulb, we see a larger diameter hot spot in the middle of the image. This light distribution pattern isn’t as ideal as the halogen bulb. The horizontal performance with the HID is good. You can see some slight unwanted reflections above the cutoff, but they aren’t bad. Finally, the foreground performance looks to be similar to that of the halogen.

Next, we have the ATOM LED bulb in this projector application. This bulb has less of a hot spot, so the light distribution appears relatively even through the illuminated area. One benefit is this LED bulb is that the cutoff is very abrupt. There is little to no light above the cutoff so that oncoming drivers won’t experience as much glare.

Finally, we have the Lumens Sportline bulb. This bulb has a large hot spot in the middle and maintains the sharp cutoff of the ATOM bulb. This bulb puts much more light on the road than the ATOM but is a bit bright in the foreground.

The halogen and HID bulbs significantly outperform the LED bulbs in this application. Keep in mind that this is a specific projector assembly. Further, our research shows that it’s not the highest-quality design available. A differently shaped projector or a reflector-style lighting assembly would likely produce very different results. The takeaway is that your installer needs to experiment with different options to ensure that you get a genuine upgrade for your light bulb investment, not just a different color bulb.

Dangerous Beam Patterns

It’s often difficult to know what to look for in a beam pattern without knowing when something is wrong. Here are some random examples of undesirable headlight beam patterns we found online.

A quick analysis of the above image shows several issues with the left-side headlight of this BMW 330i. There is a dark spot in the middle of the pattern. The lack of light in the center would dramatically reduce long-distance visibility. There is also too much light at the very bottom of the pattern. Too much light down low illuminates the area immediately in front of the vehicle too much. The result is another reduction in long-distance visibility. The left headlight is also aimed higher than the right. Improper aiming results in blinding oncoming drivers or poor long-distance visibility.

Based on a quick analysis of the above image, someone has likely installed incorrect bulbs in this Subaru Outback or clocked them incorrectly. There is a poor cutoff, minimal lateral light distribution and far too much light in the foreground. Given the distance to the garage door, we’d also predict that the right-side headlight is aimed much too far to the left. Driving with a lighting system that performs like this could be very dangerous.

Though the actual light pattern from this 2014 Lexus ES isn’t bad, the headlights need proper aiming. The right headlight is probably aimed too high. The rectangles above the cutoff are intentional and illuminate street signs.

North American and European Lighting Standards

The guidelines for automotive headlights differ significantly between Europe and North America. If you look at the light patterns we’ve shown, there is a clear step in the middle of the pattern. The left side is lower than the right. This pattern provides better road illumination in the front of the vehicle with less chance of blinding an oncoming car or truck. In Europe, rather than a step, the cutoff is at an angle that extends to the edge of the assembly. This pattern illuminates more of the road and increases light to the right-side shoulder. This design would work better to light up road signs.

Proper Forward Lighting Is Crucial to Safe Night Driving

If you’ve changed or upgraded your headlights or are planning to, this article explains the importance of choosing headlight bulbs or light assemblies that work correctly. A high-output bulb in an incorrect application can drastically reduce how well you can see. Work with a specialty mobile enhancement retailer to pick only the best solutions for your application. Improving nighttime visibility may require testing different bulb options in your vehicle. We’ll discuss light color and brightness in our next article.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.