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The Art & Science of Custom Subwoofer Enclosures in Cars

Custom Subwoofer Enclosure

What is a custom car audio subwoofer enclosure? Does it need to be wrapped in leather or vinyl? Should it be made with fiberglass? Does it need acrylic windows? Is LED lighting a necessity? The short answer is no to all of these questions. Let’s delve into what makes a subwoofer enclosure custom and why it’s the best way to upgrade the bass in your car audio system.

Subwoofer Enclosure Volume Matters

How large does a subwoofer enclosure need to be? The answer to that depends on the subwoofers you want to use. Thinking that way puts the cart before the horse, though. The best way to design a subwoofer system is to tell the product specialist you’re working with how much space you’re willing to allocate to the enclosure. They can take a series of measurements, do some calculations and suggest a subwoofer or subwoofers to deliver the best performance based on the available air volume. No matter what the manufacturers tell you, cramming large subwoofers into small enclosures results in poor performance. You’ll get more deep bass from a single driver in an optimized enclosure than a bunch of larger drivers crammed into an undersized design.

Part of designating the space available for your subwoofer enclosure should include considerations about accessing storage or a spare tire. The last thing you want is to be stranded on the side of the road because part of your stereo has trapped a spare or blocked access to the vehicle battery. Before you tell the shop how much space they can use, look under the trunk floor to determine what you might need to get to. Make some notes so you can share that information with the shop.

Space Optimization Is Key

The number one factor that defines a custom subwoofer enclosure is that it optimizes the available space in the vehicle. Let’s say you want a vented enclosure with two 10-inch subwoofers. Most 10-inch subwoofers on the market work very well in about 1 cubic foot of air space. So, this enclosure would need a net volume of 2 cubic feet plus the displacement of the drivers and the vent. Let’s use a pair of ARC Audio X2 10D2V2 10-inch subwoofers for this simulation. With 1 cubic foot each, plus a 4-inch diameter round vent, the enclosure needs a net internal air volume of about 2.15 cubic feet.

The person designing the enclosure for these subwoofers should optimize it so that it intrudes into the cargo area of the trunk as little as possible. Therefore, it should use the full width and all the available height to make it as shallow as possible. If we have 40 inches of width and 15 inches of height, the enclosure would need to be 8.625 inches in depth. These measurements assume the enclosure is a rectangle with no angled rear panel. If we wanted the rear panel to have a 20-degree angle, the depth at the top would shrink to about 6 inches. That gives us two more inches of usable cargo space.

Custom Subwoofer Enclosure
A subwoofer enclosure with an angled rear panel helps optimize the available cargo space in your vehicle.

Both designs are custom enclosures if finished in a durable carpet that matches the cargo area. That’s it. Nothing fancy or exotic is required to make this a custom solution. The customization aspect is that the enclosure is optimized for your vehicle and uses the available space efficiently.

By contrast, if the shop has a pre-built enclosure that’s 34 inches wide and 13 inches tall, it would need to be 11.375 inches deep. Would it work? Yes. Would it sound the same? Yes. Might it save you money versus having an enclosure built specifically for your application? Maybe. Will you have the most space to fit your groceries, sports equipment, luggage or beer? No, not at all.

Here are a few examples of custom enclosures designed to deliver great bass while taking up as little space as possible.

Custom Subwoofer Enclosure
Titan Motoring in Nashville, Tennessee, built this low-profile down-firing enclosure for a client’s Jeep Wrangler.
Custom Subwoofer Enclosure
Mobile Edge in Lehighton, Pennsylvania, created this compact subwoofer enclosure for under the seat of a client’s Ford F-150 pickup truck.
Custom Subwoofer Enclosure
Sound Depot and Performance in Gainesville, Florida, constructed this amazing custom enclosure for a client’s Kia Stinger.

More Custom Subwoofer Enclosure Options

Now, there is a next level of custom subwoofer enclosure beyond a square or slanted-back prism. You might have a significant amount of room inside a spare tire or behind a trim panel in the trunk that can be used for an enclosure. Once again, the choice of drivers for these applications depends on the available space. Just because you can physically fit a 12-inch subwoofer inside a spare tire enclosure doesn’t mean that’s the choice of driver that will produce the most low-frequency output or deliver the tightest bass. A single 10-inch subwoofer might play louder at lower frequencies. An 8-inch subwoofer in a vented design will likely be even louder. Once again, the shop you’re working with should calculate the available volume and suggest a subwoofer based on that information.

Custom Subwoofer Enclosure
Kartele Mobile Electronics in Waterbury, Connecticut, built this spare tire enclosure for a single Sony GS10 subwoofer.
Custom Subwoofer Enclosure
Automotive Entertainment in Huntington Beach, California, created this stealthy enclosure for a Toyota 4Runner.
Custom Subwoofer Enclosure
Simplicity in Sound in Milpitas, California, built a subwoofer enclosure and amp rack to create a false floor in the back of this 2020 Toyota Corolla.
Custom Subwoofer Enclosure
Nano’s Ingenieria en Audio in Guadalupe Victoria, Mexico, created this custom enclosure for a client’s Audi A5 sedan.
Custom Subwoofer Enclosure
iNNovative Concepts in Wilbraham, Massachusetts, created this custom enclosure for a client’s Land Rover Velar.
Custom Subwoofer Enclosure
Extreme Audio, near Richmond, Virginia, built this custom stack-fab enclosure for the back corner of a client’s Ford Bronco.
Custom Subwoofer Enclosure
This simple enclosure was built by JML Audio of St. Louis, Missouri, for a pair of Audison subwoofers in the back of a Ferrari 488 Spider.

Vehicle-Specific Enclosures

Many companies offer off-the-shelf subwoofer enclosures designed for specific vehicles. These enclosures are typically optimized for a specific location in the vehicle and may use a combination of stack-fab or fiberglass construction. With the benefits of mass production, these custom enclosures can make adding an optimized bass solution more affordable than having a shop create a one-off solution. You’ll still need an expert to run all the wiring and configure and calibrate the electronics.

Net Audio in Wichita Falls, Texas, offers this 2019+ Ram 1500 Crew Cab bass reflex subwoofer solution.

Custom Subwoofer Enclosure

Musicar in Portland, Oregon, offers a variety of BMW OE-Look subwoofer upgrades, including this enclosure for F32/F83 coupes with a Morel 10-inch subwoofer.

Custom Subwoofer Enclosure

Audio Designs and Custom Graphics in Jacksonville, Florida, has a complete line of Phantom Fit enclosures, including this one for 2015-22 Mustangs.

Custom Subwoofer Enclosure

MTI Acoustics in College Station, Texas, offers application-specific subwoofer enclosures like this one for Jeep Gladiators.

Custom Subwoofer Enclosure

Upgrade Your Car Stereo with a Subwoofer System Today

As we’ve shown, there doesn’t need to be anything fancy or exotic about a custom subwoofer enclosure. The enclosure needs to be constructed to be specific to your needs. You can certainly go for something flashy if you want. However, we prefer to stick with a simple, well-constructed enclosure and opt for a subwoofer that includes technologies that make it more accurate and linear. No matter your goal, drop by a local specialty mobile enhancement retailer today to find out what they can build to deliver great bass in your car, truck or SUV.

Lead-In Image: Thanks to Perzan Auto Radio in Upper Darby, Pennsylvania, for the photo of this enclosure they constructed for a client’s 2023 Bentley Continental GT Azure. The enclosure features a pair of JL Audio 10W6v3 subwoofers and matching SGR-10W6v2/v3 grilles. The client can still access the space under the trunk floor without moving the enclosure.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Filed Under: RESOURCE LIBRARY, ARTICLES, Car Audio

Car Audio Crossover Slopes, Alignments and Summing

Crossover Slopes

Car audio upgrades are much more complex than setting up speakers in your living room. They are, unless all you have in the system is a set of coaxial speakers in your doors. Your installer has to consider crossover slopes and alignments if you have front and rear speakers and a subwoofer. They must also understand how the settings interact at the crossover frequency. Let’s take a nerdy look at crossover slopes and alignments, and how they sum together.

Why Do Speakers Need Crossovers?

We primarily use crossovers on speakers to protect smaller drivers from damage from over-excursion and overpowering. Say your car audio system has a set of 1-inch tweeters in the dash or the doors. Those small drivers can’t produce bass frequencies with any efficiency, and they can only a handle few watts of power. Yes, we know they say 80, 100 or 150 watts on them. But that’s their rating with pink noise referenced to bass frequencies. When you filter out everything below 3,000 Hz, all that’s left of a 100-watt signal is about 0.26 watt for the tweeter. Feeding it a sine wave at 100 watts will destroy it in about a second.

The second reason we use crossovers is to prevent excursion damage. Can you imagine sending 100 watts of deep bass information into a 3.5-inch dash speaker or a PA-style midrange? With only a few millimeters of excursion capability, these small speakers will be pushed well beyond their linear excursion limits, adding significant distortion to the output. Think of it like mechanical clipping. It sounds terrible and can damage the suspension and voice coil. High-pass crossovers are the ideal solution for preventing the above issues.

Low-pass crossovers are needed to ensure that the output from the speaker system comes from a single source. You would never want a midrange driver playing up to 5 kHz when the tweeter is playing from 3 kHz and up. The goal of the low-pass crossover on a midrange or woofer is to keep the transition from one speaker to the other smooth and transparent.

Crossover Slopes and Output Attenuation

Crossovers don’t stop all sound reproduction above or below a specific frequency. For example, a tweeter still produces audio information at 2 and 2.5 kHz when set up with a 3-kHz high-pass crossover. If you look at the graph below, you’ll see a -6 dB/octave high-pass crossover set at 3 kHz.

Crossover Slopes
A -6 dB/octave high-pass crossover set at 3 kHz.

If we analyze the information carefully, we can see that the output from this ARC Audio digital signal processor would be at -3 dB at the crossover frequency of 3 kHz. The frequency set in the software can be called the crossover frequency or the knee frequency. Looking farther to the left, the output decreases with frequency. The difference between 3 kHz and 2 kHz is 6 dB. The difference between 2 kHz and 1 kHz is another 6 dB. The rate at which the output gets quieter is called the crossover slope. In this example, it’s -6 dB per octave. This is also known as a first-order crossover.

Digital signal processors have made it easy for installers to set crossovers quickly and accurately. Entering a value into software is much more precise than turning a knob on an amplifier. Those knobs are connected to potentiometers (adjustable resistors) that are notoriously inconsistent. Some companies used resistor networks instead of potentiometers on their electronic crossovers, like AudioControl’s infamous 24XS.

Crossover Slopes
An example of four different active 3 kHz crossover slopes.

The image above shows our original first-order, -6 dB/octave high-pass filter in white. The gray trace is a -12 dB/octave second-order filter. The green trace is a third-order, -18 dB/octave filter. Finally, the violet trace is a fourth-order, -24 dB/octave high-pass filter.

The benefit of steeper filters is improved signal attenuation at lower frequencies. The first-order filter was down 10 dB at 1 kHz. This amplitude means the speaker would get 1/10 as much power as it does through the pass band (frequencies above the crossover point). The second-order filter results in the signal at 1 kHz being -19.2 dB down. That’s close to 1/100 the power at 1 kHz compared to above 3 kHz. The third-order filter is down 28.7 dB, and the fourth-order is -38.2.

A second benefit of steeper filters is that the range of frequencies where the output comes from both drivers simultaneously is much smaller.

Crossover Alignments

So far, we’ve been looking at a crossover with a Butterworth response. Originally, crossovers were constructed using capacitors, inductors and resistors. Balancing the attenuation rate while delivering flat performance through the pass band (the range of frequencies you want to hear) was tricky with off-the-shelf passive components, even in electronic circuits. Butterworth filters offer moderate roll-off rates but deliver smooth response through the pass-band. They also have an output level of -3 dB at the crossover frequency. This level at the crossover frequency is a crucial consideration that we’ll circle back to later.

Another commonly available crossover type is called a Bessel alignment. Bessel filters offered the best group delay, whereas the Butterworth had the smoothest pass-band response characteristics. These are also popular in audio systems. We’ll get into a deep discussion of group-delay another time. For now, think of it like “timing issues.” Bessel filters are very similar to Butterworth in that they have a -3 dB level at the crossover frequency. Bessel filters are only available in even-order alignments, so second-order -12 dB/octave or fourth-order -24 dB/octave in most systems.

The last filter we’ll talk about is called the Linkwitz-Riley. This is another filter option that’s only available in even-order alignments. Technicians designing electronic circuits can create a Linkwitz-Riley (LR) filter by combining two Butterworth filters. So, a second-order LR (LR2) is two first-order Butterworth filters added together in series. An LR4 is two second-order Butterworth filters. The key benefit of the Linkwitz-Riley filter is that the output is at -6 dB at the crossover frequency.

Crossover Slopes
An example of three second-order, high-pass crossover alignments.

The image above shows a Butterworth alignment in white, a Linkwitz-Riley alignment in gray and a Bessel alignment in green.

Speakers and Signal Summing

Two identical speakers playing the same signal at the same amplitude, at equal distances from the listener, will produce 6 dB SPL more output than a single speaker.

Producing smooth frequency response through the crossover region is crucial for configuring and calibrating car audio systems. If the crossovers you’ve chosen have a -3 dB level at the knee frequency (the frequency set in the software), then the output of the two speakers sums to produce a bump that’s +3 dB in amplitude. This is a problem. We don’t want bumps in frequency response anywhere in the system. The high- and low-pass signals sum flat if your installer uses a Linkwitz-Riley filter at -6 dB at the crossover point. As a result, the system is much easier to equalize, and there’s a reduced overlap range between the two drivers.

If you look at most car audio amplifiers with built-in crossovers, you’ll find that entry- to mid-level models offer -12 dB/octave Butterworth crossovers. As you move up in the model ranges, you might find they have -18 or -24 dB/octave filters. Very few amplifiers with built-in electronic crossovers offer Linkwitz-Riley alignments.

Crossover Slopes
Rockford Fosgate offers -24 dB/octave crossovers on their Power and Punch Series amplifiers.

Setting Electronic Crossovers

Let’s discuss setting a crossover on an amplifier between a subwoofer and the door speakers. In almost all instances, assuming the door speakers can play loudly and at midbass frequencies, the optimum crossover point is usually 80 Hz. Regarding the crossover slope, you want it to be as steep as possible, up to -24 dB/octave.

If a technician eyeballs the crossover options on an amplifier and tries to set them both to that frequency, we run into several problems. First, the actual crossover frequency is likely quite different than the labels on the amp chassis because of variances in the potentiometer inside the amp.

Next, even if the labels were perfect, unless the electronic crossovers have a Linkwitz-Riley alignment, the system’s output will have a 3 dB bump at the crossover frequency. We must underlap the crossovers when they are Butterworth or Bessel alignments. This makes using a real-time analyzer the only accurate way to set this type of electronic crossover.

Adding a high-quality digital signal processor to the system is a more straightforward and predictable solution. Your installer can select Linkwitz-Riley filter alignments and make precise crossover frequency selections. Of equal importance, they can then use a calibrated microphone to adjust the frequency response of the system to compensate for reflections and resonances in the vehicle. Drop by a local specialty mobile enhancement retailer today to discover the digital signal processors that are available to upgrade your system.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Filed Under: RESOURCE LIBRARY, ARTICLES, Car Audio

Car Audio Myth: Larger or More Subwoofers Are Always Louder

More Subwoofers

There’s a common belief that an audio system with more subwoofers will produce more bass. This statement can be 100% true or completely false. Why might it be false? A subwoofer’s output depends heavily on enclosure design. Let’s look at two examples where the output of one subwoofer is more than two.

The Most Bass for Your Dollar

If you spend any time searching the countless car audio groups on Facebook, you’ll see dozens of photos of under-seat subwoofer enclosures for pickup trucks. Many of these enclosures have three or four subwoofers in them. If they are 8-inch subwoofers, this might work well. If they are 10-inch subwoofers, they’re likely somewhat cramped for space.

When we’re talking about subwoofer systems, the size of the enclosure relative to the parameters of the subwoofer itself determines performance. You could have a shop build a cube that measures 12 by 12 by 12 inches and mount a 10-inch subwoofer on all six sides. It would look cool, but it would likely sound terrible!

How much bass a subwoofer produces depends on how far the cone moves forward or rearward for a given amount of power. Professionals use enclosure simulation software like BassBox Pro or Term-Pro to model how a subwoofer will behave in different enclosure designs. These software packages can simulate acoustic suspension (sealed), bass reflex (vented) and various bandpass enclosure designs.

More Subwoofers
Professionals use simulation software like BassBox Pro to make educated decisions about proper subwoofer enclosure designs.

Someone with experience needs to analyze and interpret the information provided by the software simulations to determine whether the design is suitable and safe for the subwoofer with the chosen amplifier. These software packages, on their own, don’t calculate the perfect enclosure for any application. They’re like a spreadsheet: They work with the electromechanical parameters of the subwoofer and the provided enclosure information.

Let’s talk about acoustic suspension enclosures, which are the simplest to understand and predict. When a subwoofer is installed in an acoustic suspension enclosure, the compliance of the air in the enclosure combines with the compliance of the driver’s suspension to form a spring system. Compliance is the reciprocal of stiffness. Or, put another way, a rubber band is more compliant than a pencil. A large amount of air is very compliant, and a small amount of air isn’t when we’re talking about compressing it. More specific to subwoofer enclosure simulations, it’s easier to compress the air in a large enclosure than in a small one.

More Subwoofers
Companies like Atrend offer sealed enclosures in several sizes.

When a subwoofer is installed in a very small enclosure, the resulting system is not very compliant. It will take significant power to move the subwoofer cone at low frequencies. Why does the enclosure size have a more significant effect at low frequencies? For each decrease of one octave, a subwoofer cone has to move twice as far to produce the same output. For example, if a subwoofer moves back and forth 2 millimeters to produce a specific output at 60 Hz, it has to move 4 millimeters to produce that same output at 30 Hz. If the speaker is in an enclosure that limits how easily the cone moves, it will produce less output for a given power input.

Since we aren’t installing subwoofers for midbass, installing any subwoofer or woofer in a small enclosure means limiting how much bass the system produces. This low-frequency limiting is one of the reasons we use enclosures. Without an enclosure, the subwoofer would bottom out when driven with moderate power.

More Subwoofers
A subwoofer would exceed its rated excursion limits at low frequencies without an enclosure.

The graph below shows the predicted frequency response of the ARC Audio X2 10D4v2 subwoofer we reviewed recently in three different enclosures. The red trace represents a sealed enclosure with a net internal air volume of 0.663 cubic foot. The yellow trace shows the predicted response of the subwoofer in an enclosure with only 0.45 cubic foot of space. Finally, the green trace is the response with the subwoofer in an enclosure with 1.0 cubic foot of space.

More Subwoofers
Frequency response simulations of an ARC Audio 10-inch ARC Audio X2 v2 subwoofer in different enclosures.

As you can see, the ARC Audio subwoofer produces more bass from a larger enclosure for a given amount of power. This is true of all subwoofers. When driven with 200 watts of power, the 1.0-cubic-foot enclosure would produce 98.9 dB SPL output (in a free-field measurement) at 30 hertz. The 0.663-cubic-foot enclosure produces 97.6 dB of output at the same frequency. Finally, the 0.45-cubic-foot enclosure produces 95.2 dB of output at 30 Hz.

Let’s look at this data from another perspective. Consider how much more power it would take for the smaller enclosures to play as loudly as the larger designs. We will reference 200 watts of power into the 1.0-cubic-foot enclosure. The 0.663-cubic-foot enclosure would need 272 watts of power at 30 hertz to produce the same output. The 0.45-cubic-foot enclosure needs a whopping 469 watts to match the 30-hertz output of the large enclosure. Think about how much hotter the sub would get and how much harder the amplifier and vehicle alternator would have to work to produce the same output.

More Subwoofers

 

What if we look at this from the opposite perspective? If we provide the ARC Audio subwoofer with 200 watts of power in the small 0.45-cubic-foot enclosure and it produces 95.2 dB of output, how much less energy would be needed to match that output from the larger enclosures? The answer is that the 0.663-cubic-foot enclosure is just as loud with only 148.4 watts of power, and the 1.0-cubic-foot enclosure would only need 85.5 watts to produce 95.2 dB of output. As you can see, cramming a subwoofer into a small enclosure is counterproductive in terms of efficiency.

More Subwoofers

Are More Subwoofers Always Louder?

Now let’s talk about multiple subwoofers and whether or not they are always louder. Most car audio enthusiasts think adding a second subwoofer increases the output of a system by 6 dB SPL. This statement is true under a specific set of conditions. Let’s say we have a single subwoofer in a 0.663-cubic-foot enclosure, and a 200-watt amplifier powers it. If we want to use two subwoofers, each driver needs 0.663 cubic foot of airspace. We also need an amplifier that can provide a total of 400 watts. If we meet these conditions, the system’s maximum output will increase by 6 dB SPL. If we have double the airspace but only 200 watts to share between the drivers, the output increases by 3 dB SPL.

The graph below shows a single X2 subwoofer in 0.664 cubic foot of space in red and a pair of those subwoofers in 1.326 cubic feet in teal. The total power is 200 watts for each simulation.

More Subwoofers
One ARC Audio subwoofer in 0.664 cubic foot versus two subwoofers in 1.326 cubic feet.

What happens if we ask our installer to cram both subwoofers into a 0.664-cubic-foot enclosure?

More Subwoofers
The violet trace shows the predicted output of two subwoofers sharing the 0.663-cubic-foot enclosure space.

The graph above shows that the subwoofer system produces less bass with two drivers sharing the 0.663-cubic-foot enclosure and 200 watts (total) than with a single driver (in red). Proper subwoofer enclosure design is crucial to maximizing car audio system efficiency. If we doubled the power when adding the second sub, it would be louder, but maybe only by 2 to 2.5 dB.

Ported Subwoofer Enclosure Solutions Add Efficiency

What if you want the most bass output for our investment? What enclosure should you use? The answer depends on how much space you have in the vehicle. Let’s say we have room for two subwoofers in an acoustic suspension enclosure with a net volume of 1.324 cubic feet. This is a large enough enclosure to ensure that the drivers play loudly at low frequencies, right? Sure, but is this the most efficient use of our money? Guess what? No, it isn’t.

If you have the shop you’re working with design and construct a vented enclosure using the 1.324 cubic feet of space and a single subwoofer, the system will produce significantly more bass. Two drivers in an acoustic suspension enclosure with a volume of 1.324 cubic feet, sharing 200 watts, will produce 102.9 dB SPL at 35 hertz. A single driver in a 1.324-cubic-foot bass reflex enclosure would deliver a mind-blowing 107.8 dB of output at the same frequency. That’s 4.9 dB more output. Your sealed enclosure would need 618 watts of power to reach the same output level. Chances are, the subwoofers wouldn’t appreciate receiving that much power.

More Subwoofers
The predicted frequency response of a single ARC Audio X2 v2 10 in a bass reflex enclosure, in violet, versus two drivers in the same airspace sealed, in red.

Does Adding More Subwoofers Make My Car Audio System Play Louder?

So, let’s answer the question, “Does adding more subwoofers make my car audio system play louder?” The answer is yes if your enclosure design has double the air volume every time you double the number of subwoofers. Your system will play 6 dB SPL louder every time you double the number of drivers in this scenario.

Unless the enclosure was grossly oversized, adding more subwoofers to a given volume is unlikely to increase low-frequency output. This is why it’s crucial for the shop you’re dealing with to model the enclosure options so that you get the most bass for your investment. In most cases, especially for an under-seat truck enclosure, a single driver in a bass reflex (vented) enclosure produces significantly more low-frequency energy than two, three or even four drivers in an acoustic suspension design. Drop by a local specialty mobile enhancement retailer today and talk with them about your goals for your subwoofer system upgrade. If they know how to optimize enclosure designs with simulation software, the chances are that you’ll get the best bang for your buck, bass-wise!

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Filed Under: RESOURCE LIBRARY, ARTICLES, Car Audio

Revisiting Sealed Subwoofer Enclosure Stuffing with SPL Measurements

Sealed Enclosure

A while back, we looked at how adding stuffing to a sealed enclosure affects its performance. It was clear from our measurements that the addition of Dacron lowered the system’s Qtc (Total Q). The original theory was that adding stuffing made the enclosure seem larger and let the driver play louder at low frequencies. Let’s revisit this test and add several acoustic measurements to quantify any changes in efficiency and output.

Results from Our Original Testing

Our original article determined that adding different amounts of stuffing to our 1.358-cubic-foot enclosure lowered the system Qtc. Without stuffing, the Qtc with our audiophile-grade 12-inch subwoofer was 0.9532. That’s a bit high for our liking but offers good efficiency. With 0.25 pound of Dacron added to the enclosure, the Qtc dropped to 0.9148. That’s still on the high side but getting better.

Moving up to a half-pound of stuffing had minimal effect on the driver, and the system stayed roughly the same at 0.919. Cramming another quarter-pound of stuffing into the enclosure made a truly beneficial change. The Qtc was now down at 0.8397. The lower Qtc measurement is better as it results in less resonance and a tighter, more controlled bass perception. In this capacity, stuffing with Dacron does have the same effect as installing the subwoofer in a larger enclosure.

The driver’s resonant frequency in the enclosure barely changed throughout the test. Empty, the system had an F3 of 43.35 hertz. With all the stuffing in place (0.75 pound), the resonant frequency dropped to 41.68 hertz. The difference would be negligible and doesn’t support the claims of stuffed enclosures playing lower.

Sealed Enclosure
The results from our original article on adding stuffing to a sealed subwoofer enclosure.

Round Two of Subwoofer Enclosure Testing

In this test, we’ll use the same enclosure and subwoofer and take several acoustic measurements under strictly controlled conditions. We’ve set the enclosure up in the middle of our lab and placed the Clio Pocket calibrated mic on the floor 50 centimeters in front of the enclosure. This configuration is similar to a typical ground-plane measurement, except the closer proximity to the enclosure will help to reduce the effect the room has on the measurements. A “normal” ground-plane measurement would have the microphone 2 meters from the enclosure. We will continue buying lottery tickets in hopes of financing our own anechoic chamber, but that might take a while!

All measurements are at the same output level. We’ll use 4 volts representing 2 watts of power into the subwoofer’s nominal 4-ohm load. With a drive level any lower than this, the background noise from the HVAC system starts to mess with the very low frequency measurements. Again – anechoic chamber, please!

Sealed Enclosure Stuffing Findings

If you look at the graph below, you’ll see the SPL measurements from the four test conditions. The red trace is the enclosure without any stuffing. The violet trace represents 0.25 pound of stuffing. The black trace represents a half-pound of filling. Finally, the amber trace is 0.75 pound.

As expected, the more stuffing there is, the smaller the bump at the top of the response curve. Why does this happen? Because polyester fiberfill reduces the resonance of the system. With less resonance, the driver returns to rest faster after the signal stops, and less distortion is added to the output.

Sealed Enclosure
Measurements of a sealed subwoofer enclosure with four different amounts of Dacron stuffing.

You’ll notice the difference between no stuffing and the tightly packed enclosure is relatively tiny. Indeed, the maximum difference is a total of 1.4 dB SPL, with the unstuffed enclosure being louder.

I generated a second graph referencing the first three measurements to the fully stuffed measurement. This analysis shows you how much louder the subwoofer is as there is less and less stuffing. While it might be noticeable, the difference is minute.

Sealed Enclosure
Some quick math to show you the difference between enclosure stuffing levels.

Sealed Enclosure Stuffing Summary

Unlike what many “old timers” will tell you, adding a large amount of Dacron (or similar) stuffing doesn’t significantly affect output, especially at lower frequencies. It certainly doesn’t cause the same improvement of the low-frequency production that you’d get from a larger enclosure. One consideration, though: If the crossover point for our subwoofer systems is, or should be, around 80 Hz, then a system with a flatter response will seem to be a bit louder at lower frequencies. With that said, we are talking about less than 1.5 dB SPL, so the whole thing regarding output amplitude is effectively irrelevant.

So, is it worth asking the shop building your sealed subwoofer enclosure to add stuffing? Don’t add anything if you’re a bass head and want the system to play as loudly as possible. If you’re into sound quality and want to reduce distortion around the resonant frequency of the subwoofer system a bit, then go for it. It’s not like the cost of some stuffing is significant.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Filed Under: RESOURCE LIBRARY, ARTICLES, Car Audio

How Do I Know if My Car Audio DSP Is Adjusted Properly?

DSP Adjustment

It should go without saying that a car stereo system designed around multiple amplifier channels and a DSP is the easiest way to get great sound in your vehicle. The technician working on your vehicle has complete control over the output level, sound arrival time and the frequency response of each speaker in the system. The result should be a sound system that is as optimized as possible – assuming the calibration process is executed properly. There are still many misunderstandings about what a DSP can and can’t do. This article will provide a few things to listen for to help you determine whether your DSP has been adjusted properly.

What Is a DSP?

What is a digital signal processor? Though we have covered the topic extensively, we’ll offer a quick “too long; didn’t read” for those new to our magazine. A DSP is a computer chip optimized to perform many calculations quickly and repeatedly on a sequence of digital samples. These samples are typically a digital representation of an analog signal. In the case of our car audio systems, the analog signals are the left and right channels of the audio recording. DSPs are common in other applications, including video processing and radio frequency transmission analysis. Modern recording studios and live venues use DSP-based mixing consoles.

DSP Adjustment
Escort’s M14 radar receiver uses an Analog Devices Blackfin DSP to pick out police radar signals and reject noise.
DSP Adjustment
The Vista One Carbon is a high-end DSP-based mixing console ideal for live, broadcast and studio applications.

How Is a DSP Used in Car Audio Systems?

In car audio applications, a DSP serves many purposes. A DSP can combine signals from multiple sources, adjust levels, apply equalization and frequency filtering, and add delay to a signal. In short, it helps the technician connect to a factory-installed stereo, optimize the signal to each speaker and compensate for your vehicle’s acoustics.

If your car stereo uses an aftermarket head unit, your installer will likely connect a DSP directly to the radio’s preamp outputs using RCA cables. Suppose you have a vehicle that uses a digital interface between a factory-installed head unit and an amplifier like A2B, MOST, AVB or a SP/DIF connection. In that case, you may have an interface that feeds a digital signal to your DSP over a fiber-optic cable. Finally, many audio system upgrades require recombining signals from multiple factory-installed amplifier channels and removing any processing to create a full-bandwidth signal. A high-quality DSP can help with this.

After the audio signal is in the DSP, the first order of business is to route that signal to the appropriate output channels. You don’t want the left-channel signal from the radio going to the right-side tweeter. Also, you’ll likely want the signals from both the left and right channels going to the subwoofer signal. All reputable DSPs have a signal-routing mixer to perform these tasks.

Next, the technician configuring the system must filter the signals to each speaker. You don’t want bass information going to a tweeter or midrange information to a subwoofer. A properly trained technician knows which high- and low-pass crossovers to apply to the speakers in your vehicle based on their design, directivity characteristics and the speakers that are operating in adjacent frequency ranges.

The last step is for the technician to use a calibrated microphone system and measure each speaker’s acoustic output at the listening position. Using that information, they can adjust the equalizer to smooth out any peaks or dips caused by reflections in the vehicle. Finally, the output level of each speaker is adjusted to ensure that the transition from one driver to another is smooth.

DSP Adjustment
The Audison bit-Tune is an acoustic real-time audio analyzer that uses a microphone array to capture accurate information.

Auditioning Overall Tonal Balance

While a DSP often seems like some mystical black box of audio voodoo, they are quite simple devices. Yet they do have an extensive list of functions and require training and a thorough understanding of the laws of physics to implement properly. A DSP is effectively mandatory if your goal is realism and accuracy from a car audio upgrade. That brings us to the question, how would a consumer know whether the DSP in their car or truck is adjusted properly?

The first thing to listen for is a smooth frequency response. There shouldn’t be emphasis or deficiencies in any frequency range. For example, if the letters S and T seem overly prominent, the equalizer bands around 3 and 5 kHz might need adjustment. If voices are boomy or chesty, there might be too much output around 200 Hz. The bottom line is that if every genre of music doesn’t sound right, then the DSP needs more adjustment.

An idea offered by long-time car audio competitor Harry Kimura is to listen to a well-engineered piano recording. The lowest note on a piano has a fundamental frequency of 27.5 hertz. That’s well below what an audio system without a subwoofer can reproduce with any authority. The highest note has a fundamental frequency of 4.186 kHz. It’s crucial to remember that each note includes several octaves’ worth of harmonics to give the instrument its “sound.” There’s still important audio information beyond 12 kHz from this 4.186 kHz note. If someone plays a scale from the highest to the lowest notes, each should be reproduced by your car audio system with the same volume or intensity. If something is too loud or quiet, the DSP’s equalizer needs adjustment.

DSP Adjustment
The Rockford Fosgate DSR1 DSP has eight output channels and includes an iDatalink Maestro AR interface.
DSP Adjustment
The bit Nove DSP from Audison includes six analog inputs, two digital inputs and nine outputs for extremely flexible audio system design.
DSP Adjustment
The compact ARC Audio PSM-Pro DSP includes audio processing features typically found only on high-end models.

What about the Bass?

We can confidently tell you that a car audio system that plays the bottom two octaves of a piano at the same level as middle C won’t be much fun on the road. It might be super-accurate, but the bass will be drowned out when competing with wind, road and exhaust noise. The subwoofer in your car audio system should be 8 to 12 dB louder than the midrange for the system to be enjoyable while in motion. If you’re a basshead, fill your boots!

The Source of Sound

The second criterion to listen for is staging and imaging. Imaging refers to the ability of an audio system to render the sound of specific instruments accurately on a virtual soundstage. Think of yourself listening to a live acoustic music performance. A four-piece jazz band with a drummer, pianist, upright bass player and lead singer would be a perfect example. No matter where you sit in the audience, the sound source from their instruments is easy to detect. You’d know if the lead singer walked across the stage while performing, even if you didn’t see them.

In your car audio system, you should be able to pick out the specific instruments in a well-recorded track. If the singer and drummer were in the center of the stage, they should sound like they are in the center of the dash or windshield. If the bassist is on the left, then the sound should come from in front of the steering wheel. If the piano was on the right side of the stage, it should sound like it’s coming from the airbag on the right side of the dash.

Here’s a good example of what you should hear if the system has a solid soundstage and good imaging. “Listen to Money for Nothing” by Dire Straits. At 1:12 into the track, Pick Withers’ drums pan from the far right to the center. Each drum appears to have a dedicated microphone, and their signals are panned to fill the soundstage. As he hits different drums, the sound source should move. The system isn’t configured correctly if the drums are a big blurry mess.

DSP Adjustment
Dire Straits’ Brothers in Arms album is a popular choice for auditioning high-end audio systems because of its excellent recording quality.

How Do You Want Your System to Sound?

The above description assumes you wanted your car audio system calibrated as though you were in the audience. The other option is to have the system configured as though you were on stage with the performance. In this scenario, the sound in your car would be more like what you’d hear when wearing headphones. The vocals and drums might be in the middle of your head. The bassist would be to your left, and the piano to the right. Some call this a “club” sound, where music comes from around you. The product specialist you’re working with to design your mobile audio system should ask you about your listening preferences during the client qualification process.

A car audio system with high-quality amplifiers and an excellent DSP will offer better focus for each instrument. We call this better imaging. We’ve heard many factory-installed audio systems where the center-stage vocals came from a space the size of a large pizza. The best aftermarket systems we’ve listened to reproduced that same track from a point in space the size of a tennis ball. It’s not just equipment that achieves this goal. The technician adjusting the DSP needs to know what to look for and what to ignore in the acoustic measurements to get this right.

DSP Adjustment
In the audience or on the stage – the shop installing your DSP must ask how you want the system configured. Image: mcmillanpazdansmith.com

What Can’t a DSP Fix?

There are some product and installation issues that a DSP can’t resolve. If you’ve chosen speakers with resonance and distortion issues, the DSP can’t remove that harmonic information added to your music. If you find the high-frequency response harsh or fatiguing, you are probably hearing harmonic distortion from your speakers. The only solution is to switch to better-designed speakers that include distortion-reducing designs and technologies.

The same goes for sloppy midbass. If a rim hit on a tom drum sounds like a thud or bump rather than a sharp crack, you may have a speaker or amplifier distortion problem. Audio components (primarily amplifiers and speakers) with high levels of intermodulation distortion typically cause muddiness or unwanted warmth in the lower midrange frequency range. No amount of DSP adjustment can fix this.

DSP Adjustment
An example of an exceptional intermodulation distortion measurement from a DSP-equipped car audio amplifier.

Learning About High-Quality Audio Systems and Accurate DSP Adjustment

This article kicks off a series on how to listen to audio systems and components from a technical perspective. We’ve noticed that many consumers think certain products “sound really good” when they are, at best, mediocre. We hope that educating everyone about what to listen for when auditioning speakers and listening to demo vehicles will help people purchase solutions that offer the best performance possible for their investment. As you learn what high-quality car audio upgrades sound like, use that information when working with a local specialty mobile enhancement retailer to pick the best upgrades possible.
This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Filed Under: RESOURCE LIBRARY, ARTICLES, Car Audio

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