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Watts Are Watts, Or Are They? A Detailed Explanation for Car Audio Guys

WattsWhen people are looking at purchasing a car audio amplifier, the specification they check most often is how much power it can produce. Power is rated in watts – a universal unit of measurement of power. In this article, we explain what a watt is, and how it is measured – both the correct and incorrect way.

Dictionary Time!

WattsLet’s get the formal definition of a watt out of the way first. A watt is an SI (Systéme International) unit of the measurement of power. The power does not have to be electrical. In fact, the unit watt was named after James Watt and created to quantify the work a steam engine could do. In that kinetic application, a watt was the work done when the velocity of an object was moving steadily at 1 meter per second with a force of 1 newton opposing it. When referring to an electrical motor, 1 horsepower equals 746 watts.

As much fun as talking about horsepower is, we are car audio enthusiasts, so let’s get back on track with an explanation of the electrical watt.

In electrical terms, a watt is a transfer of 1 joule of energy over a period of 1 second. The next logical question is what is a joule? A joule is yet another SI unit of measurement, and it defines the amount of work required to move a charge of 1 coulomb through an electrical potential of 1 volt. Yes, the question now moves to the coulomb – what in the world is that? A coulomb is a unit of electrical charge – and is equal to -6.242 x 10^18 electrons.

Lost yet? Don’t fret; we are just appeasing the math and measurement nerds among us. Let’s break this down to what matters.

When we want to use electricity to do work, we have to flow electrons through a device like a filament, motor or voice coil. The result will be, in the case of a speaker, that the magnetic field created by the flow of electrons will cause the voice coil to be attracted to or repelled from the fixed magnet in our speaker. When we flow more electrons, more work is done, and the speaker moves farther toward or away from the magnet.

Power Math

Here is where we start to talk about power equations. There are three common methods of calculating the power in a circuit – but we need to know the values of other variables such as voltage, resistance or amperage. Any two of these variables can be used to calculate the power done in a circuit. Here are the equations:
WattsIf we have a circuit with a resistance of 4 ohms and we apply a voltage to it with a potential of 10 volts, then we have 25 watts of power. Increasing that voltage to 20 volts means the power available is now 100 watts. We can substitute and rearrange the variables in the equations above to figure out any other variable – it’s simple algebra.

Measuring Power

When a technician has an amplifier on a test bench and wants to measure power, the technician typically connects the amp to a bank of high-power load resistors, then measures the output of the amplifier when the signal has reached a distortion level of 1%. The measurement taken is voltage. Most often, we assume the load is not variable. Let’s say we measure 44 Volts RMS out of an amplifier and we have the amp connected to a 2 ohm load. That works out to 968 watts. It’s very simple and very repeatable – but it doesn’t work in the real world. Let’s look at why.

Resistance versus Reactance

This is going to get a bit technical. Audio signals are alternating current (AC) signals. AC signals are required to make the speaker cone move back and forth from its rest position, but they make power measurement much more complicated. The way conductors and loads react to AC signals is different from direct current (DC) signals.

Because AC signals change direction, the polarity of the magnetic fields they create also changes direction. Trying to change the polarity of magnetic fields wreaks havoc with the behavior of current flow. Once current gets flowing and sets up a magnetic field, it doesn’t like to stop. Imagine a DC voltage – all the electrons are moving in the same direction all the time. They are happy and have no complaints. When it comes to AC signals, though, that flow of electrons has to change directions. With a 20 k Hz signal, the change of directions happens 20,000 times a second. Electrons are lazy – they like to keep doing what they were doing. Because of this, they oppose a change of direction.

An inductor is truly nothing more than a coil of wire. We see inductors in passive crossover networks and the filter stages of Class D amplifiers. When electrons are flowing through an inductor, they set up a strong magnetic field. When you take away the voltage source, the electrons try to keep flowing. In fact, if you have seen a relay with a diode connected to it, that diode is there to give that flow of electrons somewhere to go, other than back into the circuit that was controlling the function of the relay.

WattsWhen we apply an AC signal to an inductor, the higher the frequency, the harder it is to change the direction of the flow of electrons. The resistance to the flow of alternating current is called inductive reactance. Think of it as resistance, but only applicable to AC signals. Inductors oppose a change in current flow. If we disconnect our alternating current source and measure the DC resistance of an inductor with a multimeter, the number we see on the screen is the resistance. To measure the reactance of an inductor, we need a device that can apply an AC signal and measure the effective voltage drop across the inductor.

The formula to calculate inductive reactance is Xl = 2 x pi x F x L, where F is the frequency of the applied AC signal, L is the inductance value of the inductor measured in henries and Xl is the inductive reactance in ohms. You can see that inductance increases with frequency, as we mentioned earlier.

The voice coil of a speaker is and acts as an inductor.

Current and Voltage

We have more bad news for you. Because an inductor opposes the change in current flow, a timing error arises. Timing of what, you ask? The relative time between the AC voltage across the inductor and the AC value of the current flowing in the inductor. In a perfect inductor (one with no DC resistance), the current through the inductor lags the voltage across the inductor by 90 degrees or ¼ of the frequency of the signal being passed through.

Watts

Let that sink in for a second, then think back to our equations for power. Power is voltage times current. But what if the current peak isn’t happening at the same time as the voltage peak? We can’t simply multiply the two numbers together to get the power in the circuit. Worse, the amount of time that the current lags voltage depends on the DC resistance of the inductor and the inductive reactance – for most car audio speakers, the DC resistance is usually somewhere between 2 and 8 ohms. The inductance is in between 0.04 mH for a high-quality tweeter to more than 5 mH for a big subwoofer.

There’s one more challenge: The inductance changes depending on the drive level of the speaker and the position of the speaker cone.

We’re sure you agree – It’s all very complicated, but don’t give up just yet.

How do we measure the real power in an AC circuit? There are a couple of ways. We can measure instantaneous current and voltage at a very high sampling rate and multiply them together. The sampling rate would have to be 20 or 30 times the frequency we measure to be reasonably accurate. We can also use conventional meters to measure the amount of current and voltage in the circuit, then use a Phase Angle Meter to find the relative relationship between the two. Pretty much none of us have a standalone phase angle meter in our toolboxes. What we can’t do is just multiply voltage and current times each other.

Those SPL Guys And Watts

If you are reading this, then you likely roam the Internet with some frequency. You have undoubtedly seen SPL enthusiasts attempt to measure the power produced by their amplifiers by “clamping”’ it. They connect a current clamp to one of the speaker wires coming out of the amp and put a voltmeter across the terminals of the amplifier.

This creates three problems:

  1. They should connect the voltmeter to the speaker terminals. Because of the high current flow, the resistance in speaker wire can waste a measurable amount of power.
  2. With a voltmeter and current clamp, we don’t know the phase relationship between the current flowing through the voice coils and the voltage across the voice coil.
  3. They typically perform these tests at extremely high power levels. The massive amounts of power heat up the voice coils quickly. This heat also increases their resistance quickly. This increase in resistance will cause the current flowing through the speaker to decrease. If the connected current clamp is in “peak hold” mode, it will store a peak reading of the initial current flowing through the voice coil. The reduction in current flow eases the load on the amplifier power supply and allows it to produce more voltage. As current decreases, the voltage out of the amplifier may increase, giving a false reading to the voltmeter in peak hold mode. This heating and resistance increase can happen in a matter of seconds.

If you thought our definition of the watt was complicated, then explaining how to calculate power in a reactive load would push you over the edge, so we won’t explain it all. That’s a topic saved for college or university courses on AC power. What we will do is provide a solution for making complicated power measurements.

WattsThe reality is when it comes to measuring power out of an amplifier while connected to a speaker, getting accurate results is very difficult. A few companies produce car audio power meters. The most popular unit is the D’Amore Engineering AMM-1. The AMM-1 is a handheld meter that simultaneously measures current and voltage, and calculates the phase angle between them to provide an accurate power measurement. The AMM-1 will show you how much real-world power your amplifier is making. (Please don’t cry if it’s less than you thought.)

The AMM-1 can also show volt-amps. Volt-amps are calculated by multiplying current times the voltage. You can also see the phase angle of the load on yet another screen. If you are serious about measuring power when an amplifier is driving a reactive load like a speaker, then this is the tool you need.

What You Need to Know

When you are shopping for an amplifier, the numbers you usually see quoted are measured into resistive loads. Most amplifiers have no problem with driving reactive loads, so you can trust the published numbers, as long as the distortion specification is clearly defined.

WattsThe CEA-2006A (now called CTA-2006A) specification for power measurement defines the maximum signal distortion during measurement as being 1%, and no more than 14.4 volts can be supplying the amp. Comparing power specs using this standard has leveled the playing field in the car audio industry.

We will look at some other very important amplifier specifications in another article. These other specifications may, in fact, be more important to choosing the right amp for your system than how much power the amp makes. Until then, drop into your local car audio specialist retailer to find out about the latest amplifiers available for your system. There are some amazing new amps on the market with a lot of cool features.

Happy listening!

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Filed Under: ARTICLES, Car Audio, RESOURCE LIBRARY

Product Spotlight: AudioControl LC-1.800

AudioControl LC-1.800It should be evident to anyone who has been paying attention that AudioControl has been on a tear lately with the introduction of new car audio products and solutions. The latest addition to the company’s impressive arsenal of mobile electronic wizardry is the AudioControl LC-1.800 subwoofer amplifier. This compact amplifier has all the features required to make it the perfect addition to any audio system. Let’s look at how AudioControl has integrated its vehicle integration expertise into this premium amplifier design.

By the Numbers

The LC-1.800 is rated to produce up to 500 watts of power into a 4 ohm load and 800 watts into a 2 ohm load when powered with 14.4 volts from the vehicle’s electrical system. AudioControl rates the amplifier as having a signal-to-noise ratio of 102 dB, referenced to full power output. That equates to around 75 dB when referenced to 1 watt. The damping factor is specified as being 670 as measured with a 10 V output into a 4 ohm load at 100 Hz.

System Connectivity Features

AudioControl LC-1.800The amplifier includes an adjustable sensitivity control to allow source units that provide between 500 mV and 6 volts to drive the amp to full power. Dedicated speaker level inputs will accept up to 40 volts directly from a factory amplifier. Speaking of factory amps, the LC-1.800 includes the very cool GTO Signal Sensing circuit. GTO will activate the amp automatically when it senses a signal on the speaker level inputs. Those smart lads up in the Pacific Northwest kindly thought to have the GTO circuit supply 12 V to the remote connection so additional amplifiers can be activated when the LC-1.800 turns on.

The LC-1.800 includes a connection for the optional ACR-1 remote level control. The ACR-1 can be mounted on any flat surface or can be easily disassembled for mounting through a panel, with only the control knob and LED visible.

Signal Processing Functions

AudioControl LC-1.800A 24 dB/Octave Linkwitz-Riley alignment crossover is adjustable from 30 Hz to 230 Hz, using a control on the top panel of the amp. A polarity switch inverts the output signal to further simplify the system tuning process. AudioControl has implemented its PFM subsonic filter at 24 Hz to provide lots of low-frequency output while protecting subwoofers from over-excursion situations in vented enclosures.

AudioControl’s patented AccuBASS processor is also included in the LC-1.800. This signal processing feature compensates for factory-installed audio systems that reduce bass output above certain volume levels. The feature includes a level and threshold adjustment. The threshold adjustment determines when the circuit is enabled. The level control determines how much boost is applied in the 50 to 125 Hz range. Your authorized AudioControl installer has all the documentation required to set up this feature accurately in your vehicle.

Installation and Configuration Tools

AudioControl always has ease of use in mind when developing products. Their MILC Source Clip and Gain Maximized indicators on the top panel of the amp dramatically accelerate the configuration process for the amp. The unique and truly amazing MILC circuit analyzes the output of the source device for clipping. If you are using a factory radio with lots of gain overlap, the MILC indicator will illuminate when the source has exceeded its maximum undistorted level. When the MILC LED illuminates, you have reached the effective “full volume” for that source.

The Gain Maximized LED illuminates when the amplifier is providing as much power as possible. You can think of it as an output clip indicator. With the input signal maximized, your installer will have the Gain Maximized LED blinking ever so slightly when you are at full jam.

The Nuts and Bolts

AudioControl LC-1.800The LC-1.800 is built around a finned cast-aluminum heat-sink with lots of surface area. The amp includes four mounting holes for easy installation and comes in at a very compact 9- by 8-inch footprint. A terminal block makes power and ground connections and will accept 4-AWG wire. The Remote In/Out connection is in the middle of that block. On the other end of the front panel is the speaker output terminal. This block will accept 8-AWG wire without any problem. Signal inputs are handled by a pair of chassis-mounted RCA jacks or a removable four-position terminal block.

Check Out An AudioControl LC-1.800 Today

If you are in the market for an amplifier for your subwoofer, the new AudioControl LC-1.800 checks all the boxes in terms of features and connectivity. With 800 watts available, this amp is the perfect solution for a single high-power subwoofer or a pair of moderately rated subs. This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Filed Under: Car Audio, PRODUCTS, RESOURCE LIBRARY Tagged With: AudioControl

Sound Deadening: A Great Upgrade For Any Vehicle

Sound DeadeningIf you have purchased a set of premium car audio speakers from a respected mobile electronics retailer in the past few years, then you should be familiar with the concept of sound deadening. If you aren’t familiar with this, or want to know more, then read on! We think you will find sound deadening is an often-overlooked upgrade that has more benefits than most people are aware of.

What Is Sound Deadening?

Automobile manufacturers apply small sheets of dense asphalt or butyl-based material to the floor, firewall or door panels of their vehicles. This damping material adds mass to the panel, making it more difficult for sound and vibration to move the panel and transfer sound into the interior of the vehicle. Automakers walk a fine line between adding weight to a vehicle to reduce noise versus losing fuel economy and handling characteristics due to this added mass. For this reason, most don’t go overboard with sound deadening. They are missing out on a great opportunity.

In spite of what they say in their marketing materials, manufacturers don’t really put that much emphasis on their audio systems. Even when vehicles include multichannel systems with well-recognised namebrands like Bose, Lexicon or JBL, little effort is put into maximizing the performance of the speakers. Proper application of sound deadening can have a dramatic effect on the performance of an audio system.

Aftermarket Deadening Materials

One of the first companies to actively promote sound deadening was Dynamat. Dozens have since followed suit with different approaches to controlling noise inside the vehicle. All of them work on the same principle of absorbing sound energy in one fashion or another and preventing it from being transferred to the interior of the vehicle. Sound deadening has two main benefits when it comes to car audio – exterior noise blocking and audio system performance improvement by preventing backwave cancellation.

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Photo courtesy of Tip Top Customs

When you look at the inside metal skin of a car or truck door, you can see that there are openings to allow access to power window motors, door handles and other components in the door cavity. These openings are typically covered with a thin sheet of plastic. The purpose of the plastic is to keep water away from the interior door panel. That’s important, of course, but these openings work against your efforts to get good sound from your new speakers. There is just as much sound energy being produced from the rear of the speaker as there is from the front. If this rearward-facing sound is allowed to mix with the sound coming from the front, they cancel each other. The result is poor bass and midbass response. Sealing up these openings with a layer of sound deadening means the energy being produced by the rear of the speaker cannot mix with the frontal energy.

Just how dramatic can this cancellation affect be? We have seen instrumented measurements of a factory 6×9” speaker where the difference between having sound deadening or not produced an increase in output of up to 8 dB at several frequencies between 100 and 500 Hz. If you think about how much additional amplifier power it would take to produce the same increase in output, that’s more than six times are much. To be clearer, if you put 10 watts of power into the speaker and measured the response, you would need 63 watts of power into the same speaker to get the same output without the sound deadening. As you can see, that’s a significant difference, and the benefit is not just in efficiency, but in improved low frequency output. The speaker doesn’t have to work as hard, and that alone will improve the overall sound of your system.

It is well worth noting that an upgrade in speaker quality will not produce the same improvement in performance. With a properly sealed and damped door, an inexpensive speaker can easily outperform speakers costing five to 10 times as much money. Sound deadening is critical to the performance of an audio system.

Signal To Noise

Sound DeadeningThe second benefit of sound deadening is in keeping the interior of the vehicle quiet. When you make the interior quieter, the benefit is two-fold. Driving is more comfortable, since you hear less road, wind and tire noise. This reduction in noise also makes it easier to hear your audio system. You don’t have to turn it up quite as loud to drown out the remaining noise. You can hear the quiet parts of your music more easily. Your Bluetooth hands-free system will also sound better. In the same way that controlling backwave cancellation reduces the need for a speaker to work hard, having a quieter interior does the same.

Kinds Of Deadening

Sound DeadeningThere are many different kinds of sound deadening. The most popular are butyl sheets bonded to a thin aluminum layer. The combination works well to span large openings, but is thin and flexible enough to adhere to complex shapes. Other materials are made of vinyl and asphalt-based.

There are three key considerations when looking at different sound deadening products: How flexible is it? How thick is it? How well does it stay adhered once installed? On the engineering and development side, testing the damping characteristics at different temperatures can show quite varied results. Some materials don’t work as well in high or low temperatures. We have seen many people attempt to use materials not specifically designed for automotive applications. When the material melts and ends up as a gooey, black mess at the bottom of your door or leaks onto your carpet, the cost to repair the damage can be significant.

There are also several products on the market that add a layer of foam to the top of the aluminum layer. This foam is great when used between the inside door skin and the metal door because it eliminates buzzes and rattles.

See Your Specialist Car Audio Retailer To Learn More

The next time you are driving by a specialist car audio retailer, drop in and ask about sound deadening. Many people have chosen to apply sound deadening to otherwise stock vehicles. We guarantee the difference in performance from the audio system, combined with the increased comfort while driving, will be well worth the investment.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Filed Under: ARTICLES, Car Audio, RESOURCE LIBRARY

Product Spotlight: Sony XAV-AX200SXM

Sony XAV-AX200SXMEarly in 2017, Sony launched its XAV-AX100 multimedia receiver with Android Auto and Apple CarPlay to rave reviews from retailers and consumers alike. Sony is taking its smartphone connectivity solutions to the next level with the introduction of the new XAV-AX200SXM. This unit builds on the performance and reliability of the XAV-AX100 and adds new features to appeal to even more consumers.

Smartphone Integration Technologies

Sony XAV-AX200SXMThe XAV-AX200SXM includes Apple CarPlay and Android Auto. These smartphone integration solutions are designed to allow you to listen to and dictate responses to text messages, make phone calls and choose the music you want to enjoy by simply talking to your radio. Streaming music, turn-by-turn navigation with real-time traffic information and instant access to the music on your phone is as easy as asking for it. The CarPlay and Android Auto features bring your phone’s approved apps and content to your dashboard for quick and easy use while driving.

Audio Source Options

The XAV-AX200SXM includes a CD/DVD mechanism to let you enjoy your favorite artist or watch a movie or TV show when you are parked. The USB port on the rear of the chassis will let you play MP3, WMA, AAC and FLAC audio files as well as MPEG-4, H.264, WMV, FLV, MKV and XviD video files from a memory stick. Sony has graciously included a SiriusXM satellite radio SXV300V1 tuner with the unit. You also receive 90 days of free SiriusXM service so you can enjoy your favorite programming from coast to coast right out of the box. The built-in AM/FM tuner includes RDS information display, and you can stream music from your smartphone using the Bluetooth connection, and control Pandora and Spotify as well.

System Connectivity Options

Sony XAV-AX200SXMOne of the coolest features of the XAV-AX200SXM is its triple camera input. Your retailer can add a dedicated backup camera, a blind spot monitoring camera on the side of the vehicle, a parking camera in the front grille, rear seat monitoring for small children or a hitch camera for trailering. Tap the Camera button in the menu and choose the view you want. The backup camera image appears automatically when you put the transmission in reverse.

A built-in four-channel amplifier provides 20 watts per channel of CTA-2006 certified power with up to 55 watts per channel of dynamic power delivery to bring your music to life. Three pair of 4 Volt preamp outputs with Subwoofer Level Control makes it easy to upgrade your sound system further.

Built-in high- and low-pass crossovers work on the internal amplifier as well as the preamp outputs to optimize the signal for your chosen speakers. A popular example of the benefit of built-in crossovers would be the addition of a subwoofer and an amplifier. The built-in crossovers will let your installer filter out the low-frequency information being sent to the internal amplifier to improve the clarity, detail and output from the smaller speakers in the system.

Sony has included a 10-band graphic equalizer to let you fine-tune the performance of your system. The EQ includes preset curves, or you can make adjustments on your own. The Dynamic Soundstage Organizer helps to improve front soundstage imaging in the vehicle. DSO offers three presets that include signal delay adjustments to put the driver front and center of the performance.

Sony XAV-AX200SXMThe Sony XA-NV400 add-on GPS navigation module can be added to provide integrated route planning. Text-to-Speech functionality provides audible guidance while the TomTom software helps you get where you want to go. Mapping includes the United States, Canada, Puerto Rico and the U.S. Virgin Islands. Onboard navigation is a popular solution for people who travel to other states or countries and want to avoid cellular roaming charges and possible dead zones in cellular coverage.

Elegant Interface

Sony XAV-AX200SXMA 6.4-inch TFT touchscreen with a resolution of 800×480 pixels is flanked by easy-to-use volume, tracking and source selection controls. The backlighting on the controls is adjustable and you can upload your own wallpaper or choose from several built-in color schemes. The on-screen menus are programmed to provide quick and intuitive access to all sources. Factory steering wheel controls can be integrated into the system using a third-party adapter for additional safety, and some vehicles’ controls can be custom programmed via Sony’s custom programming feature.

Experience the XAV-AX200SXM at Your Local Authorized Sony Retailer

With the addition of the CD/DVD mechanism, the included SiriusXM tuner with 90 days of service, triple camera inputs, a more powerful internal amplifier, and 4 Volt preamp outputs, the XAV-AX200SXM is the perfect evolution of the incredibly popular XAV-AX100. If you are in the market for a receiver with CarPlay and Android Auto that won’t break the bank, visit your local authorized Sony retailer and test drive the new XAV-AX200SXM.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Filed Under: Car Audio, PRODUCTS, RESOURCE LIBRARY Tagged With: Sony

Everything You’ve Wanted To Know About Audio Distortion – Part 2

Audio DistortionIf you were able to grasp the concepts outlined in the first article about audio distortion, then this one will be a piece of cake. If not, head back and have another read. It can be a bit complicated the first time around.

Undistorted Audio Analysis

When looking at the specifications for an audio component like an amplifier or processor, you should see a specification called THD+N. THD+N stands for Total Harmonic Distortion plus Noise. Based on this description, it is reasonable to think that distortion changes of the shape of the waveform that is being passed through the device.

The two graphs below show a relatively pure 1kHz tone in the frequency and time domains:

Audio DistortionA Look At Harmonic Distortion

Audio DistortionIf we record a pure 1 kHz sine wave as an audio track and look at it from the frequency domain, we should see a single spike at the fundamental frequency of 1 kHz. What happens when a process distorts this signal? Does it become 1.2 or 1.4 kHz? No. Conventional distortions won’t eliminate or move the fundamental frequency. But, it will add additional frequencies. We may have a little bit of 2 kHz or 3 kHz, a tiny but of 5 kHz and a smidge of 7 kHz. The more harmonics there are, the more “harmonic distortion” there is.

You can see that there are some small changes to the waveform after being played back and recorded through some relatively low-quality equipment. Both low- and high-frequency oscillations are added to the fundamental 1 kHz tone.

Signal Clipping

Audio DistortionIn our last article, we mentioned that the frequency content of a square wave included infinite odd-ordered harmonics. Why is it important to understand the frequency content of a square wave when we talk about audio? The answer lies in an understanding of signal clipping.

When we reach the AC voltage limit of our audio equipment, bad things happen. The waveform may attempt to increase, but we get a flat spot on the top and bottom of the waveform. If we think back to how a square wave is produced, it takes infinite harmonics of the fundamental frequency to combine to create the flat top and bottom of the square wave. This time-domain graph shows a signal with severe clipping.

When you clip an audio signal, you introduce square-wave-like behaviour to the audio signal. You are adding more and more high-frequency content to fill in the gaps above the fundamental frequency. Clipping can occur on a recording, inside a source unit, on the outputs of the source unit, on the inputs of a processor, inside a processor, on the outputs of a processor, on the inputs of an amplifier or on the outputs of an amplifier. The chances of getting settings wrong are real, which is one of the many reasons why we recommend having your audio system installed and tuned by a professional.

Frequency Content

Let’s start to analyze the frequency content of a clipped 1 kHz waveform. We will look at a gentle clip from the frequency and time domains, and a hard clip from the same perspective. For this example, we will provde the digital interface that we use for OEM audio system frequency response testing.

Here are the frequency and time domain graphs of our original 1 kHz audio signal once again. The single tone shows up as the expected single spike on the frequency graph, and the waveform is smooth in the time domain graph:

Audio DistortionLow Distortion Analysis

The graphs below show distortion in the audio signal due to clipping in the input stage of our digital interface. In the time domain, you can see some small flat spots at the top of the waveform. In the frequency domain, you can see the additional content at 2, 3, 4, 5, 6 kHz and beyond. This level of clipping or distortion would easily exceed the standard that the CEA-2006A specification allows for power amplifier measurement. You can hear the change in the 1 kHz tone when additional harmonics are added because of the clipping. The sound changes from a pure tone to one that is sour. It’s a great experiment to perform.

Audio DistortionHigh Distortion Analysis

The graphs below show the upper limit of how hard we can clip the input to our test device. You can see that 1 kHz sine wave then looks much more like a square wave. There is no smooth, rolling waveform, just a voltage that jumps from one extreme to the other at the same frequency as our fundamental signal – 1 kHz. From a frequency domain perspective, there are significant harmonics now present in the audio signal. It won’t sound very good and, depending on where this occurs in the audio signal, can lead to equipment damage. Keep an eye on that little spike at 2 kHz, 4 kHz and so on. We will explain those momentarily.

Audio DistortionEquipment Damage From Audio Distortion

Now, here is where all this physics and electrical theory start to pay off. If we are listening to music, we know that the audio signal is composed of a nearly infinite number of different frequencies. Different instruments have different harmonic frequency content and, of course, each can play many different notes, sometimes many at a time. When we analyze it, we see just how much is going on.

What happens when we start to clip our music signal? We get harmonics of all the audio signals that are distorted. Imagine that you are clipping 1.0 kHz, 1.1, 1.2, 1.3, 1.4 and 1.5 kHz sine waves, all at the same time, in different amounts. Each one adds harmonic content to the signal. We very quickly add a lot more high-frequency energy to the signal than was in the original recording.

If we think about our speakers, we typically divided their duties into two or three frequency ranges – bass, midrange and highs. For the sake of this example, let’s assume we are using a coaxial speaker with our high-pass crossover set at 100 Hz. The tweeters – the most fragile of our audio system speakers – are reproducing a given amount of audio content above 4 kHz, based on the value of the passive crossover network. The amount of power the tweeters get is proportional to the music and the power we are sending to the midrange speaker.

If we start to distort the audio signal at any point, we start to add harmonics, which means more work for the tweeters. Suddenly, we have this harsh, shrill, distorted sound and a lot more energy being sent to the tweeters. If we exceed their thermal power handling limits, they will fail. In fact, blown tweeters seem as though they are a fact of life in the mobile electronics industry. But they shouldn’t be.

More Distortion

Below is frequency domain graph of three sine waves being played at the same time. The sine waves are at 750 Hz, 1000 Hz and 1250 Hz. This is the original playback file that we created for this test:

Audio Distortion

After we played the three sine wave track through our computer and recorded it again via our digital interface, here is what we saw. Let’s be clear: This signal was not clipping:

Audio Distortion

You can see that it’s quite a mess. What you are seeing is called intermodulation distortion. Two things are happening. We are getting harmonics of the original three frequencies. These are represented by the spikes at 1500, 2000 and 2500 Hz. We are also getting noise based on the difference between the frequencies. In this case, we see 250 Hz multiples – so 250 Hz, 500 Hz, 1500 Hz and so on. Ever wonder why some pieces of audio equipment sound better than others? Bingo!

As we increase the recording level, we start to clip the input circuitry to our digital interface and create even more high-frequency harmonics. You can see the results of that here:

Audio Distortion

Now, to show what happens when you clip a complex audio signal, and why people keep blowing up tweeters, here is the same three-sine wave signal, clipped as hard as we can into our digital interface:

Audio Distortion

You can see extensive high-frequency content above 5 kHz. Don’t forget – we never had any information above 1250 Hz in the original recording. Imagine a modern compressed music track with nearly full-spectrum audio, played back with clipping. The high-frequency content would be crazy. It’s truly no wonder so many amazing little tweeters have given their lives due to improperly configured systems.

A Few Last Thoughts about Audio Distortion

There has been a myth that clipping an audio signal produces DC voltage, and that this DC voltage was heating up speaker voice coils and causing them to fail. Given what we have examined in the frequency domain graphs of this article, you can now see that it is quite far from a DC signal. In fact, it’s simply just a great deal of high-frequency audio content.

Intermodulation distortion is a sensitive subject. Very few manufacturers even test their equipment for high levels of intermodulation distortion. If a component like a speaker or an amplifier that you are using produces intermodulation distortion, there is no way to get rid of it. Your only choice is to replace it with a higher-quality, better-designed product. Every product has some amount of distortion. How much you can live with is up to you.

Distortion caused by clipping an audio signal is very easily avoided. Once your installer has completed the final tuning of your system, he or she can look at the signal between each component in your system on an oscilloscope with the system at its maximum playback level. Knowing what the upper limits are for voltage (be it into the following device in the audio chain or into a speaker regarding its maximum thermal power handling capabilities), your installer can adjust the system gain structure to eliminate the chances of clipping the signal or overheating the speaker. The result is a system that sounds great and will last for years and years, and won’t sacrifice tweeters to the car audio gods.

This is Part 2 of a 2 part article. Click HERE to read Everything You’ve Wanted To Know About Audio Distortion – Part 1

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Filed Under: ARTICLES, Car Audio, RESOURCE LIBRARY

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